IP Library Granted Patent US 7,524,741
Granted Patent B2
US 7,524,741 · App. 11/393,808 · Granted Apr 28, 2009

Method of forming a low temperature-grown buffer layer, a light emitting element and method of making same, and light emitting device

Assignees: Toyoda Gosei Co., Ltd.; Koha Co., Ltd.
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Quick Facts
Patent No.
US 7,524,741
App. No.
11/393,808
Granted
Apr 28, 2009
Kind
B2
Abstract

A method of forming a low temperature-grown buffer layer having the steps of: placing a Ga 2 O 3 substrate in a MOCVD apparatus; providing a H 2 atmosphere in the MOCVD apparatus and setting a buffer layer growth condition having an atmosphere temperature of 350° C. to 550° C.; and supplying a source gas having two or more of TMG, TMA and NH 3 onto the Ga 2 O 3 substrate in the buffer layer growth condition to form the low temperature-grown buffer layer on the Ga 2 O 3 substrate.

Claims (48)

1. A method of forming a low temperature-grown buffer layer, comprising:

placing a Ga 2 O 3 substrate in a metalorganic chemical vapor deposition apparatus;

providing a H 2 atmosphere in the metalorganic chemical vapor deposition apparatus including the Ga 2 O 3 substrate and setting a buffer layer growth condition comprising an atmosphere temperature of 350° C. to 550° C.; and

supplying a source gas comprising two or more of trimethyl gallium, trimethylaluminum, and NH 3 onto the Ga 2 O 3 substrate in the buffer layer growth condition to form the low temperature-grown buffer layer on the Ga 2 O 3 substrate.

2. The method according to claim 1 , wherein:

the low temperature-grown buffer layer comprises Al x Ga 1-x N (0≦x≦1).

3. A method of forming a low temperature-grown buffer layer, comprising:

acid-cleaning a Ga 2 O 3 substrate;

placing the acid-cleaned Ga 2 O 3 substrate in a metalorganic chemical vapor deposition apparatus;

providing a H 2 atmosphere in the metalorganic chemical vapor deposition apparatus including the acid-cleaned Ga 2 O 3 substrate and setting a buffer layer growth condition comprising an atmosphere temperature of 350° C. to 550° C.; and

supplying a source gas comprising two or more of trimethyl gallium, trimethylaluminum, and NH 3 onto the Ga 2 O 3 substrate in the buffer layer growth condition to form the low temperature-grown buffer layer on the Ga 2 O 3 substrate.

4. The method according to claim 3 , wherein:

the low temperature-grown buffer layer comprises Al x Ga 1-x N (0≦x≦1).

5. A method of forming a low temperature-grown buffer layer, comprising:

nitriding a Ga 2 O 3 substrate;

placing the nitrided Ga 2 O 3 substrate in a metalorganic chemical vapor deposition apparatus;

providing a H 2 atmosphere in the metalorganic chemical vapor deposition apparatus including the nitrided Ga 2 O 3 substrate and setting a buffer layer growth condition comprising an atmosphere temperature of 350° C. to 550° C.; and

supplying a source gas comprising two or more of trimethyl gallium, trimethylaluminum, and NH3 onto the Ga 2 O 3 substrate in the buffer layer growth condition to form the low temperature-grown buffer layer on the Ga 2 O 3 substrate.

6. The method according to claim 5 , wherein:

the nitriding is conducted in a temperature range of 750° C. to 850° C.

7. The method according to claim 5 , wherein:

the low temperature-grown buffer layer comprises Al x Ga 1-x N (0≦x≦1).

8. A method of forming a low temperature-grown buffer layer, comprising:

acid-cleaning a Ga 2 O 3 substrate;

nitriding the acid-cleaned Ga 2 O 3 substrate;

placing the nitrided Ga 2 O 3 substrate in a metalorganic chemical vapor deposition apparatus;

providing a H 2 atmosphere in the metalorganic chemical vapor deposition apparatus including the nitrided Ga 2 O 3 substrate and setting a buffer layer growth condition comprising an atmosphere temperature of 350° C. to 550° C.; and

supplying a source gas comprising two or more of trimethyl gallium, trimethylaluminum, and NH 3 onto the Ga 2 O 3 substrate in during the buffer layer growth condition to form the low temperature-grown buffer layer on the Ga 2 O 3 substrate.

9. The method according to claim 8 , wherein:

the nitriding is conducted in a temperature range of 750° C. to 850° C.

10. The method according to claim 8 , wherein:

the low temperature-grown buffer layer comprises Al x Ga 1-x N (0≦x≦1).

11. A method of making a light emitting element, comprising:

acid-cleaning a Ga 2 O 3 substrate;

nitriding the acid-cleaned Ga 2 O 3 substrate;

placing the nitrided Ga 2 O 3 substrate in a metalorganic chemical vapor deposition apparatus;

providing a H 2 atmosphere in the metalorganic chemical vapor deposition apparatus including the nitrided Ga 2 O 3 substrate and setting a buffer layer growth condition comprising an atmosphere temperature of 350° C. to 550° C.;

supplying a source gas comprising two or more of trimethyl gallium, trimethylaluminum, and NH 3 onto the Ga 2 O 3 substrate in the buffer layer growth condition to form the low temperature-grown buffer layer on the Ga 2 O 3 substrate;

forming a first GaN layer on the low temperature-grown buffer layer while providing a N 2 atmosphere in the metalorganic chemical vapor deposition apparatus; and

forming a second GaN layer on the first GaN layer while providing a H 2 atmosphere in the metalorganic chemical vapor deposition apparatus.

12. The method according to claim 11 , wherein:

the nitriding is conducted in a temperature range of 750° C. to 850° C.

13. The method according to claim 11 , wherein:

the low temperature-grown buffer layer comprises Al x Ga 1-x N (0≦x≦1).

14. The method according to claim 11 , further comprising:

forming a current spreading layer on the second GaN layer;

forming a p-electrode on a portion of the current spreading layer; and

forming an-electrode on a portion of the first GaN layer, the portion of the first GaN layer being partially exposed by etching from the current spreading layer up to the first GaN layer.

Assignments (5)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 22, 2011
From: TOYODA GOSEI CO., LTD.
To: KOHA CO., LTD.
Reel/Frame 025922/0433 →
RE-RECORD TO CORRECT THE NAME OF THE ASSIGNOR, PREVIOUSLY RECORDED ON REEL 018639 FRAME 0889. Recorded Nov 6, 2008
From: KOHA CO., LTD.
To: TOYODA GOSEI CO., LTD.; KOHA CO., LTD.
Reel/Frame 021798/0565 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 5, 2006
From: TOYODA GOSEI CO., LTD.
To: TOYODA GOSEI CO., LTD.; KOHA CO., LTD.
Reel/Frame 018639/0889 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 5, 2006
From: TOYODA GOSEI CO., LTD.
To: TOYODA GOSEI CO., LTD.; KOHA CO., LTD.
Reel/Frame 018641/0645 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 31, 2006
From: USHIDA, YASUHISA; SHINODA, DAISUKE; YAMAZAKI, DAISUKE; HIRATA, KOJI; IKEMOTO, YUHEI; SHIBATA, NAOKI; AOKI, KAZUO; VILLORA, ENCARNACION ANTONIA GARCIA; SHIMAMURA, KIYOSHI
To: TOYODA GOSEI CO., LTD.; KOHA CO., LTD.
Reel/Frame 017739/0907 →
Priority Claims (2)
JP 2005-101603 · Mar 31, 2005 · national
JP 2006-016988 · Jan 25, 2006 · national
Continuity (1)
Related Publication 20060223287A1 · Oct 5, 2006