Magnetizing fixture with insulated core
A magnetizing fixture is provided for connection to an electrical power supply. Electrically conductive elements fit within channels connecting top and bottom surfaces of an electrically conductive core. One end of each electrically conductive element connects to a power supply and the other end to an electrically conductive top. An electrically insulating layer coating the channels and top and bottom surfaces of the electrically conductive core electrically isolates the electrically conductive elements from the electrically conductive core.
1. A method of constructing a magnetizing fixture, the method comprising:
providing an electrically conductive structure that forms an interior;
providing an electrically conductive core of substantial magnetic permeability;
coating at least a portion of the electrically conductive core with an electrically insulating material to form an insulated core;
after coating the at least a portion of the electrically conductive core to form the insulated core, assembling at least a portion of the magnetizing fixture by positioning the insulated core within the interior of the conductive structure; and
wherein the insulated core is secured by soldering the conductive structure to another structure, the soldering being completed at a soldering temperature, the electrically insulating material having a melting temperature that is greater than the soldering temperature.
2. A method of constructing a magnetizing fixture, the method comprising:
providing an electrically conductive structure that forms an interior;
providing an electrically conductive core of substantial magnetic permeability;
coating at least a portion of the electrically conductive core with an electrically insulating material to form an insulated core;
after coating the at least a portion of the electrically conductive core to form the insulated core, assembling at least a portion of the magnetizing fixture by positioning the insulated core within the interior of the conductive structure; and
wherein coating includes applying a first layer comprising nickel, chromium, aluminum, and yttrium, and a second layer of stabilized zirconia.
3. A method of constructing a magnetizing fixture, the method comprising:
providing an electrically conductive structure that forms an interior;
providing an electrically conductive core of substantial magnetic permeability;
coating at least a portion of the electrically conductive core with an electrically insulating material to form an insulated core;
after coating the at least a portion of the electrically conductive core to form the insulated core, assembling at least a portion of the magnetizing fixture by positioning the insulated core within the interior of the conductive structure; wherein the coating includes applying a first and a second insulating sublayer; and
wherein the first insulating sublayer includes at least one of nickel, chromium, aluminum, and yttrium and the second sublayer includes stabilized zirconia.
4. A method of constructing a magnetizing fixture, the method comprising:
providing an electrically conductive structure that forms an interior;
providing an electrically conductive core of substantial magnetic permeability;
coating at least a portion of the electrically conductive core with an electrically insulating material to form an insulated core;
after coating the at least a portion of the electrically conductive core to form the insulated core, assembling at least a portion of the magnetizing fixture by positioning the insulated core within the interior of the conductive structure; wherein the coating includes using a mask; and
wherein the coating includes a photoresist.
5. A method for magnetizing an object, the method comprising:
providing a magnetizing fixture connected to an electrical power supply having a first and a second electrical connection, the magnetizing fixture comprising:
(a) a first electrical connection to the power supply;
(b) a second electrical connection to the power supply;
(c) an electrically conductive structure comprising a plurality of electrically conductive elements and an electrically conductive top, each element having a first end coupled to one of the first and second electrical connections, each element having a second end coupled to the electrically conductive top; and
(d) an electrically conductive core of substantial magnetic permeability having a top surface coupled to the electrically conductive top, a bottom surface, and plurality of channels communicating from the top surface to the bottom surface, wherein the top and bottom surfaces and the channels are coated with an electrically insulating layer and wherein each electrically conductive element is contained within a channel;
positioning a magnetizable object near the fixture; and
using the fixture and power supply to generate a magnetic field so as to magnetize the object.
6. A method according to claim 5 , wherein the magnetized object is a stator.