Detection system for use in a sorting apparatus, a method for determining drift in the detection system and a sorting apparatus comprising such detection system
The present invention is related to a detection system for inspecting a continuous stream of products comprising means for determining the detection system induced variations in its output signal. The detection system comprises a reference element and an intermediate optical element, means for scanning a light beam over the product stream and, via the intermediate optical element, over the reference element and means for converting the light beams re-emitted by the product stream and by the reference element into an electrical signal. The intermediate optical element is positioned such that the light beam successively scans the product stream and at least one region of the reference element, in whatever order. Such detection system and method are of particular use in an apparatus for sorting products, where it is used to inspect products provided to the detection system in a continuous stream.
1. A detection system for inspecting a continuous stream of products, the product stream having a width, the system comprising:
a reference element distant from the stream of products,
an intermediate optical element for redirecting a light beam only to and from the reference element,
means for scanning a light beam over the width of the product stream and over the reference element,
means for converting the light beams re-emitted by said product stream and by said reference element into an electrical signal,
the reference element and the intermediate optical element being positioned such that, when in use, the light beam successively scans the product stream and, via the intermediate optical element, at least one region of the reference element, wherein the intermediate optical element is outside the scan width of the product stream,
the detection system being placed in a closed environment configured to only allow passage of the light beam to and from the product stream for scanning the product stream.
2. The detection system of claim 1 , wherein said reference element and said scanning means are positioned at the same side at a predetermined distance to said product stream.
3. The detection system as in claim 1 , wherein said intermediate optical element is a mirror being positioned to redirect said scanning light beam to and from said reference element.
4. The detection system as in claim 1 , wherein the scanning means comprises: at least one light source for emitting a light beam, a first mirror positioned to redirect the emitted light beam through an opening in a second mirror towards a rotatable polygon wheel having reflecting end surfaces, said second mirror being positioned to redirect a light beam, reflected by said polygon wheel towards said second mirror, to said conversion means, and an intermediate optical element comprising a third mirror positioned to reflect a light beam from said polygon wheel to said reference element and vice versa; said conversion means comprising at least one photomultiplier.
5. The detection system as in claim 4 , wherein said reference element and said third mirror are positioned such that the total optical path length of each light beam received by said conversion means is substantially the same.
6. The detection system as in claim 1 , wherein said intermediate optical element is a focusing lens positioned to focus said scanning light beam towards said reference element.
7. The detection system as in claim 1 , wherein said scanned at least one region comprises at least two sections, said at least two sections having different optical properties.
8. The detection system as in claim 7 , wherein one of said at least two sections is coloured black.
9. The detection system as in claim 1 , wherein said reference element further comprises means for adjusting the optical properties thereof.
10. A detection system for inspecting a continuous stream of products, the product stream having a width, the system comprising:
at least one light source for emitting a light beam,
a reference element distant from the stream of products,
a first mirror being positioned to redirect the emitted light beam through an opening in a second mirror towards a rotatable polygon wheel having reflecting end surfaces,
the second mirror being positioned to redirect a light beam reflected by the polygon wheel towards the second mirror to conversion means for converting the light beam into an electrical signal,
a third mirror being positioned to reflect a light beam from the polygon wheel only to the reference element and vice versa, and
the reference element and the third mirror being positioned such that, when in use, the light beam successively scans the product stream and, via the third mirror, at least one region of the reference element, and the detection system being placed in a closed environment configured to only allow passage of the light beam to and from the product stream for scanning the product stream.
11. A detection system for inspecting a continuous stream of products, the system comprising:
at least one light source for emitting a light beam,
a reference element distant from the stream of products,
a first mirror being positioned to redirect the emitted light beam through an opening in a second mirror towards a rotatable polygon wheel having reflecting end surfaces,
the second mirror being positioned to redirect a light beam reflected by the polygon wheel towards said second mirror to conversion means for converting the light beam into an electrical signal,
a focus lens being positioned to focus a light beam only from the polygon wheel to the reference element and vice versa, and
the reference element and the focusing lens being positioned such that, when in use, the light beam successively scans the product stream and, via the focusing lens, at least one region of the reference element, wherein the focusing lens is outside the scan width of the product stream, and the detection system being placed in a closed environment configured to only allow passage of the light beam to and from the product stream for scanning the product stream.
12. An apparatus for sorting a continuous product stream, comprising:
a detection system comprising:
a reference element distant from the product stream,
an intermediate optical element for redirecting a light beam only to and from the reference element,
means for scanning a light beam over the product stream and over the reference element,
means for converting the light beams re-emitted by the product stream and by the reference element into an electrical signal, and
the reference element and the intermediate optical element being positioned such that, when in use, the light beam successively scans the product stream and, via the intermediate optical element, at least one region of the reference element wherein the intermediate optical element is outside the scan width of the product stream,
the detection system being placed in a closed environment configured to only allow passage of the light beam to and from the product stream for scanning the product stream, and
a supply system for transporting and guiding the product stream in a continuous stream towards the detection system.
13. The sorting apparatus of claim 12 , wherein said intermediate optical element is a mirror positioned to redirect the scanning light beam towards said reference element.
14. The sorting apparatus of claim 12 , wherein said intermediate optical element is a focusing lens positioned to focus the light beam reflected by said reference element towards said conversion means.
15. A method for correcting for the drift in the optical performance of a detection system, when in use, the detection system comprising:
a reference element distant from a product stream,
an intermediate optical element for redirecting a light beam only to and from the reference element,
means for scanning a light beam over the product stream and over the reference element,
means for converting the light beams re-emitted by the product stream and by the reference element into an electrical signal, and
the reference element and the intermediate optical element being positioned such that, when in use, the light beam successively scans the product stream and, via the intermediate optical element, at least one region of the reference element wherein the intermediate optical element is outside the scan width of the product stream, and
the detection system being placed in a closed environment configured to only allow passage of the light beam to and from the product stream for scanning the product stream,
the method comprising:
generating at least one reference signal at the output of the conversion means by scanning a reference element only via said intermediate optical element, generating at least one product signal at the output of the conversion means by scanning at least one product,
the reference element and the at least one product being scanned successively, such that during one scan movement the at least one reference signal and the at least one product signal are successively generated, determining the drift in the optical performance of the detection system from the reference signal, and
correcting the product signal taking into account the determined drift.
16. A detection system for inspecting a continuous stream of products, the product stream having a width,
the system comprising:
means for monitoring the optical performance of the detection system independent from the product stream;
the monitoring means comprising:
a reference element spaced apart from the stream of products, the reference element being selected to monitor optical performance of the detection system;
an intermediate optical element for redirecting a light beam only to and from the reference element;
means for scanning a light beam over the width of the product stream and over the reference element;
means for converting the light beams re-emitted by the product stream and by the reference element into an electrical signal;
the reference element and the intermediate optical element being positioned such that, when in use, the light beam successively scans the product stream and, via the intermediate optical element, at least one region of the reference element, wherein the intermediate optical element is outside the scan width of the product stream; and
the detection system being placed in a closed environment configured to only allow passage of the light beam to and from the product stream for scanning the product stream.
17. The detection system of claim 16 , wherein the reference element comprises a black colored region for monitoring the dark current of the light converting means.