IP Library Granted Patent US 8,492,460
Granted Patent B2
US 8,492,460 · App. 11/460,726 · Granted Jul 23, 2013

Fluorinated polymer blocks for PEM applications

Inventors: Gerhard Maier (Munich, DE); Markus Gross (Kaufbeuren, DE)
Assignee: GM Global Technology Operations LLC
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,492,460
App. No.
11/460,726
Granted
Jul 23, 2013
Kind
B2
Abstract

A fluorine-containing polymer segment includes at least one substituent for proton transfer that has one or more fluorine atoms. The fluorine-containing polymer segment is useful for forming hydrophilic polymer blocks that are used in block copolymers. Block copolymers useful for fuel cell applications incorporate the hydrophilic polymer blocks formed from the fluorine containing polymer segments.

Claims (123)

1. A block copolymer comprising a hydrophilic polymer block D w , comprising a polymer segment D having formula 3:

wherein:

U 1 comprises a cycloalkyl substituted with at least one fluorine atom;

Y 1 is —O—, —S—, —CO—, —SO 2 —, —C(CH 3 ) 2 —, —C(CF 3 ) 2 —, —P(O)(T 1 )—, —C(CH 3 )(T 1 )—, —P(O)(R 4 )—, diphenyl methylene, diphenyl silicon, fluorenyl, an alkylene, a bond directly to the next moiety, or

R 1 , R 2 , and R 3 are each independently H, C 1-10 alkyl, C 6-18 aryl, C 6-18 aralkyl, SO 3 H, —SO 3 − M + , —COOH, —COO − M + , —PO 3 H 2 , —PO 3 H − M + , or —PO 3 2− M 2 + , —PO 3 2− M 2+ ;

R 4 is H, C 1-10 alkyl, C 6-18 aryl, or C 6-18 aralkyl;

T 1 comprises a component selected from the group consisting of substituents having fluorine atoms, —SO 3 H, —SO 3 − M + , —COOH, —COO − M + , —PO 3 H 2 , —PO 3 H − M + , —PO 3 2− M 2 + , and —PO 3 2− M 2+ and M is an alkali or alkaline-earth metal, ammonium, or alkylammonium;

w is an integer greater than 1;

i is an integer from 1 to 6; and

q is an integer from 1 to 6.

2. The block copolymer of claim 1 wherein T 1 is given by formula 4:

wherein:

Y 2 and Y 4 are each independently absent, —O—, —S—, —CO—, —SO 2 —, —C(CH 3 ) 2 —, —C(CF 3 ) 2 —, —P(O)(R 4 )—, diphenyl methylene, diphenyl silicon, fluorenyl, or an alkylene;

U 2 is a moiety having at least one fluorine atom;

R 4 is H, C 1-10 alkyl, C 6-18 aryl, or C 6-18 aralkyl;

R 5 , R 6 , R 7 , R 8 , R 9 , R 10 , R 11 , R 12 , and R 13 are each independently H, CF 3 , C 1-10 alkyl, C 1-10 alkyl substituted with at least one fluorine atom, perfluorinated C 1-10 alkyl, C 3 cycloalkyl, C 1-10 cycloalkyl substituted with at least one fluorine atom, perfluorinated C 1-10 cycloalkyl, C 6-18 aryl, C 6-18 aryl substituted with at least one fluorine atom, perfluorinated C 6-18 aryl, C 6-18 aralkyl, C 6-18 aralkyl substituted with at least one fluorine atom, perfluorinated C 6-18 aralkyl, arylSO 3 H, —SO 3 H, —SO 3 − M + , —COOH, —COO − M + , —PO 3 H 2 , —PO 3 H − M + , —PO 3 2− M 2 + or —PO 3 2− M 2+ ;

M is a metal, ammonium, or alkylamonium;

r is an integer from 0 to 30;

l is an integer from 0 to 30;and

j is an integer from 0 to 30;

with the proviso that when j>1, the Y 2 between sequential aromatic rings are the same or different and the R 5 , R 6 , R 7 , R 8 , and R 9 on sequential aromatic rings are the same or different and when q>1, the Y 4 between sequential aromatic rings are the same or different and the R 5 , R 6 , R 7 , R 8 , and R 9 on sequential aromatic rings are the same or different.

3. The block copolymer of claim 2 wherein U 1 and U 2 each independently comprise a branched or unbranched alkyl substituted with at least one fluorine atom or a cycloalkyl substituted with at least one fluorine atom.

4. The block copolymer of claim 3 wherein U 1 and U 2 each independently comprise a branched or unbranched C 1-10 alkyl substituted with at least one fluorine atom or a C 3-15 cycloalkyl substituted with at least one fluorine atom.

5. The block copolymer of claim 3 wherein U 1 and U 2 each independently comprise a perfluorinated alkyl or perfluorinated cycloalkyl groups.

6. An ion conductive membrane made from the block copolymer of claim 1 .

7. A block copolymer comprising a hydrophilic polymer block D w , comprising a polymer segment D having formula 3:

wherein:

T 1 is given by formula 4:

Y 1 is —O—, —S—, —CO—, —SO 2 —, —C(CH 3 ) 2 —, —C(CF 3 ) 2 —, —P(O)(T 1 )—, —C(CH 3 )(T 1 )—, —P(O)(R 4 )—, diphenyl methylene, diphenyl silicon, fluorenyl, an alkylene, a bond directly to the next moiety, or

Y 2 and Y 4 are each independently absent, —O—, —S—, —CO—, —SO 2 —, —C(CH 3 ) 2 —, —C(CF 3 ) 2 —, —P(O)(R 4 )—, diphenyl methylene, diphenyl silicon, fluorenyl, or an alkylene;

R 1 , R 2 , and R 3 are each independently H, C 1-10 alkyl, C 6-18 aryl, C 6-18 aralkyl, SO 3 H, —SO 3 − M + , —COOH, —COO − M + , —PO 3 H 2 , —PO 3 H − M + , or —PO 3 2− M 2 + , —PO 3 2− M 2+ ;

R 4 is H, C 1-10 alkyl, C 6-18 aryl, or C 6-18 aralkyl;

R 5 , R 6 , R 7 , R 8 , R 9 , R 10 , R 11 , R 12 , and R 13 are each independently H, CF 3 , C 1-10 alkyl, C 1-10 alkyl substituted with at least one fluorine atom, perfluorinated C 1-10 alkyl, C 3 cycloalkyl, C 1-10 cycloalkyl substituted with at least one fluorine atom, perfluorinated C 1-10 cycloalkyl, C 6-18 aryl, C 6-18 aryl substituted with at least one fluorine atom, perfluorinated C 6-18 aryl, C 6-18 aralkyl, C 6-18 aralkyl substituted with at least one fluorine atom, perfluorinated C 6-18 aralkyl, arylSO 3 H, —SO 3 H, —SO 3 − M + , —COOH, —COO − M + , —PO 3 H 2 , —PO 3 H − M + , —PO 3 2− M 2 + , or —PO 3 2− M 2+ ;

w is an integer;

i is an integer from 1 to 6;

q is an integer from 1 to 6; and

M is a metal, ammonium, or alkylamonium;

r is an integer from 0 to 30;

l is an integer from 0 to 30;

j is an integer from 0 to 30;

with the proviso that when j>1, the Y 2 between sequential aromatic rings are the same or different and the R 5 , R 6 , R 7 , R 8 , and R 9 on sequential aromatic rings are the same or different and when q>1, the Y 4 between sequential aromatic rings are the same or different and the R 5 , R 6 , R 7 , R 8 , and R 9 on sequential aromatic rings are the same or different; and

U 1 and U 2 each independently comprise a moiety having formulae 5-8:

8. The block copolymer of claim 7 , wherein block D w has formula 9:

and n is an integer.

9. The block copolymer of claim 7 wherein T 1 comprises a moiety having formula 10:

10. The block copolymer of claim 9 wherein the moiety having formula 10 is made by reaction scheme 1:

11. A block copolymer comprising a hydrophilic polymer block D w , comprising a polymer segment D having formula 3:

wherein:

U 1 is a moiety having at least one fluorine atom;

Y 1 is —O—, —S—, —CO—, —SO 2 —, —C(CH 3 ) 2 —, —C(CF 3 ) 2 —, —P(O)(T 1 )—, —C(CH 3 )(T 1 )—, —P(O)(R 4 )—, diphenyl methylene, diphenyl silicon, fluorenyl, an alkylene, a bond directly to the next moiety, or

R 1 , R 2 , and R 3 are each independently H, C 1-10 alkyl, C 6-18 aryl, C 6-18 aralkyl, SO 3 H, —SO 3 − M + , —COOH, —COO − M + , —PO 3 H 2 , —PO 3 H − M + , or —PO 3 2− M 2 + , —PO 3 2− M 2+ ;

R 4 is H, C 1-10 alkyl, C 6-18 aryl, or C 6-18 aralkyl;

T 1 comprises a component selected from the group consisting of substituents having fluorine atoms, —SO 3 H, —SO 3 − M + , —COOH, —COO − M + , —PO 3 H 2 , —PO 3 H − M + ,—PO 3 2− M 2 + , and —PO 3 2− M 2+ and M is an alkali or alkaline-earth metal, ammonium, or alkylammonium;

w is an integer greater than 1;

i is an integer from 3 to 6; and

q is an integer from 1 to 6.

12. A block copolymer comprising a hydrophilic polymer block D w , comprising a polymer segment D having formula 3:

wherein:

T 1 is given by formula 4:

Y 1 is —O—, —S—, —CO—, —SO 2 —, —C(CH 3 ) 2 —, —C(CF 3 ) 2 —, —P(O)(T 1 )—, —C(CH 3 )(T 1 )—, —P(O)(R 4 )—, diphenyl methylene, diphenyl silicon, fluorenyl, an alkylene, a bond directly to the next moiety, or

Y 2 and Y 4 are each independently absent, —O—, —S—, —CO—, —SO 2 —, —C(CH 3 ) 2 —, —C(CF 3 ) 2 —, —P(O)(R 4 )—, diphenyl methylene, diphenyl silicon, fluorenyl, or an alkylene;

R 1 , R 2 , and R 3 are each independently H, C 1-10 alkyl, C 6-18 aryl, C 6-18 aralkyl, SO 3 H, —SO 3 − M 30 , —COOH, —COO − M − , —PO 3 H 2 , —PO 3 H − M + , or —PO 3 2− M 2 + , —PO 3 2− M + ;

R 4 is H, C 1-10 alkyl, C 6-18 aryl, or C 6-18 aralkyl;

R 5 , R 6 , R 7 , R 8 , R 9 , R 10 , R 11 , R 12 , and R 13 are each independently H, CF 3 , C 1-10 alkyl, C 1-10 alkyl substituted with at least one fluorine atom, perfluorinated C 1-10 alkyl, C 3 cycloalkyl, C 1-10 cycloalkyl substituted with at least one fluorine atom, perfluorinated C 1-10 cycloalkyl, C 6-18 aryl, C 6-18 aryl substituted with at least one fluorine atom, perfluorinated C 6-18 aryl, C 6-18 aralkyl, C 6-18 aralkyl substituted with at least one fluorine atom, perfluorinated C 6-18 aralkyl, arylSO 3 H, —SO 3 H, —SO 3 − M + , —COOH, —COO − M + , —PO 3 H 2 , —PO 3 H − M + , —PO 3 2− M 2 + , or —PO 2− M 2+ ;

w is an integer;

i is an integer from 0 to 6;

q is an integer from 0 to 6, with the proviso that i and q are not both simultaneously 0 and that when q is 0, T 1 includes a moiety having at least one fluorine atom; and

M is a metal, ammonium, or alkylamonium;

r is an integer from 0 to 30;

l is an integer from 0 to 30;

j is an integer from 0 to 30;

with the proviso that when j>1, the Y 2 between sequential aromatic rings are the same or different and the R 5 , R 6 , R 7 , R 8 , and R 9 on sequential aromatic rings are the same or different and when q>1, the Y 4 between sequential aromatic rings are the same or different and the R 5 , R 6 , R 7 , R 8 , and R 9 on sequential aromatic rings are the same or different; and

U 1 and U 2 each independently comprise a moiety having formulae 5-8:

wherein block D w has formula 9:

and n is an integer.

13. A block copolymer comprising a hydrophilic polymer block D w , comprising a polymer segment D having formula 3:

wherein:

T 1 is given by formula 4:

Y 1 is —O—, —S—, —CO—, —SO 2 —, —C(CH 3 ) 2 —, —C(CF 3 ) 2 —, —P(O)(T 1 )—, —C(CH 3 )(T 1 )—, —P(O)(R 4 )—, diphenyl methylene, diphenyl silicon, fluorenyl, an alkylene, a bond directly to the next moiety, or

Y 2 and Y 4 are each independently absent, —O—, —S—, —CO—, —SO 2 —, —C(CH 3 ) 2 —, —C(CF 3 ) 2 —, —P(O)(R 4 )—, diphenyl methylene, diphenyl silicon, fluorenyl, or an alkylene;

R 1 , R 2 , and R 3 are each independently H, C 1-10 alkyl, C 6-18 aryl, C 6-18 aralkyl, SO 3 H, —SO 3 − M + , —COOH, —COO − M + , —PO 3 H 2 , —PO 3 H − M + , or —PO 3 2− M 2 + , —PO 3 2− M 2+ ;

R 4 is H, C 1-10 alkyl, C 6-18 aryl, or C 6-18 aralkyl;

R 5 , R 6 , R 7 , R 8 , R 9 , R 10 , R 11 , R 12 , and R 13 are each independently H, CF 3 , C 1-10 alkyl, C 1-10 alkyl substituted with at least one fluorine atom, perfluorinated C 1-10 alkyl, C 3 cycloalkyl, C 1-10 cycloalkyl substituted with at least one fluorine atom, perfluorinated C 1-10 cycloalkyl, C 6-18 aryl, C 6-18 aryl substituted with at least one fluorine atom, perfluorinated C 6-18 aryl, C 6-18 aralkyl, C 6-18 aralkyl substituted with at least one fluorine atom, perfluorinated C 6-18 aralkyl, arylSO 3 H, —SO 3 H, —SO 3 − M + , —COOH, —COO − M + , —PO 3 H 2 , —PO 3 H − M + , —PO 3 2− M 2 + , or —PO 3 2− M 2+ ;

w is an integer;

i is an integer from 1 to 6;

q is an integer from 1 to 6; and

M is a metal, ammonium, or alkylamonium;

r is an integer from 0 to 30;

l is an integer from 0 to 30;

j is an integer from 0 to 30;

with the proviso that when j>1, the Y 2 between sequential aromatic rings are the same or different and the R 5 , R 6 , R 7 , R 8 , and R 9 on sequential aromatic rings are the same or different and when q>1, the Y 4 between sequential aromatic rings are the same or different and the R 5 , R 6 , R 7 , R 8 , and R 9 on sequential aromatic rings are the same or different; and

U 1 and U 2 each independently comprise a moiety having formulae 5-8:

wherein T 1 comprises a moiety having formula 10:

14. The block copolymer of claim 13 wherein the moiety having formula 10 is made by reaction scheme 1:

15. A block copolymer comprising a hydrophilic polymer block D w , comprising a polymer segment D having formula 3:

wherein:

U 1 is a moiety having at least one fluorine atom;

Y 1 is —O—, —S—, —CO—, —SO 2 —, —C(CH 3 ) 2 —, —C(CF 3 ) 2 —, —P(O)(T 1 )—, —C(CH 3 )(T 1 )—, —P(O)(R 4 )—, diphenyl methylene, diphenyl silicon, fluorenyl, an alkylene, a bond directly to the next moiety, or

R 1 , R 2 , and R 3 are each independently H, C 1-10 alkyl, C 6-18 aryl, C 6-18 aralkyl, SO 3 H, —SO 3 − M + , —COOH, —COO − M + , —PO 3 H 2 , —PO 3 H − M + , or —PO 3 2− M 2 + , —PO 3 2− M 2+ ;

R 4 is H, C 1-10 alkyl, C 6-18 aryl, or C 6-18 aralkyl;

T 1 comprises T 1 to include one of: a perflourinated acid, or a moiety that includes a cycloalkyl substituted with at least one fluorine atom:

w is an integer greater than 1;

i is an integer from 1 to 6; and

q is an integer from 1 to 6.

16. A block copolymer comprising a hydrophilic polymer block D w , comprising a polymer segment D having formula 3:

wherein:

T 1 is given by formula 4:

Y 1 is —O—, —S—, —CO—, —SO 2 —, —C(CH 3 ) 2 —, —C(CF 3 ) 2 —, —P(O)(T 1 )—, —C(CH 3 )(T 1 )—, —P(O)(R 4 )—, diphenyl methylene, diphenyl silicon, fluorenyl, an alkylene, a bond directly to the next moiety, or

Y 2 and Y 4 are each independently absent, —O—, —S—, —CO—, —SO 2 —, —C(CH 3 ) 2 —, —C(CF 3 ) 2 —, —P(O)(R 4 )—, diphenyl methylene, diphenyl silicon, fluorenyl, or an alkylene;

R 1 , R 2 , and R 3 are each independently H, C 1-10 alkyl, C 6-18 aryl, C 6-18 aralkyl, SO 3 H, —SO 3 − M + , —COOH, —COO − M + , —PO 3 H 2 , —PO 3 H − M + , or —PO 3 2− M 2 + , —PO 3 2− M 2+ ;

R 4 is H, C 1-10 alkyl, C 6-18 aryl, or C 6-18 aralkyl;

R 5 , R 6 , R 7 , R 8 , R 9 , R 10 , R 11 , R 12 , and R 13 are each independently H, CF 3 , C 1-10 alkyl, C 1-10 alkyl substituted with at least one fluorine atom, perfluorinated C 1-10 alkyl, C 3 cycloalkyl, C 1-10 cycloalkyl substituted with at least one fluorine atom, perfluorinated C 1-10 cycloalkyl, C 6-18 aryl, C 6-18 aryl substituted with at least one fluorine atom, perfluorinated C 6-18 aryl, C 6-18 aralkyl, C 6-18 aralkyl substituted with at least one fluorine atom, perfluorinated C 6-18 aralkyl, arylSO 3 H, —SO 3 H, —SO 3 − M + , —COOH, —COO − M + , —PO 3 H 2 , —PO 3 H − M + , —PO 3 2− M 2 + , or —PO 3 2− M 2+ ;

w is an integer;

i is an integer from 0 to 6;

q is an integer from 0 to 6, with the proviso that i and q are not both simultaneously 0 and that when q is 0, T 1 includes a moiety having at least one fluorine atom; and

M is a metal, ammonium, or alkylamonium;

r is an integer from 0 to 30;

l is an integer from 0 to 30;

j is an integer from 0 to 30;

with the proviso that when j>1, the Y 2 between sequential aromatic rings are the same or different and the R 5 , R 6 , R 7 , R 8 , and R 9 on sequential aromatic rings are the same or different and when q>1, the Y 4 between sequential aromatic rings are the same or different and the R 5 , R 6 , R 7 , R 8 , and R 9 on sequential aromatic rings are the same or different; and

U 1 and U 2 each independently comprise a moiety having formulae 5-8:

wherein T 1 comprises a moiety having formula 10:

and wherein the moiety having formula 10 is made by reaction scheme 1:

Assignments (12)
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2014
From: WILMINGTON TRUST COMPANY
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 034184/0001 →
CHANGE OF NAME Recorded Feb 10, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 025781/0001 →
SECURITY AGREEMENT Recorded Nov 8, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 025327/0041 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2010
From: UAW RETIREE MEDICAL BENEFITS TRUST
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025314/0901 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025245/0587 →
SECURITY AGREEMENT Recorded Aug 28, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UAW RETIREE MEDICAL BENEFITS TRUST
Reel/Frame 023162/0093 →
SECURITY AGREEMENT Recorded Aug 27, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 023156/0142 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2009
From: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023127/0402 →
RELEASE OF SECURITY INTEREST Recorded Aug 20, 2009
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023124/0519 →
SECURITY AGREEMENT Recorded Apr 16, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
Reel/Frame 022553/0493 →
SECURITY AGREEMENT Recorded Feb 3, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 022195/0334 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 28, 2006
From: MAIER, GERHARD; GROSS, MARKUS
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 018019/0124 →
Continuity (1)
Related Publication 20080027152A1 · Jan 31, 2008