IP Library Granted Patent US 7,258,626
Granted Patent B2
US 7,258,626 · App. 11/469,742 · Granted Aug 21, 2007

Golf club head with variable face thickness

Assignee: Callaway Golf Company
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,258,626
App. No.
11/469,742
Granted
Aug 21, 2007
Kind
B2
Abstract

A face or face insert ( 40 ) for a golf club head ( 20 ) is disclosed herein. The face ( 40 ) has an interior surface ( 40 a ) with a first thickness section ( 200 ) and a second thickness region ( 205 ). The first thickness section ( 200 ) preferably has a thickness that is at least 0.025 inch greater than the thickness of the second thickness region ( 205 ). In a most preferred embodiment, the first thickness section ( 205 ) has a X shape. The face or face insert ( 40 ) with variable thickness allows for a face or face insert ( 40 ) with less mass in a golf club head ( 20 ) that conforms to the United States Golf Association regulations.

Claims (22)

1. A wood-type golf club head comprising:

a body having a crown, a sole, and a hollow interior;

a face disposed on the body, the face comprising a perimeter section, a heel vertical section, a toe-vertical section and a central horizontal section connected to each of the heel vertical section and toe vertical section, the face also comprising an upper central region, a lower central region, a heel region and a toe region, wherein the each of the perimeter section, the heel vertical section, the toe-vertical section and the central horizontal section has a first thickness and each of the upper central region, the lower central region, the heel region and the toe region has a second thickness, and the first thickness is greater than the second thickness by at least 0.025 inch, the face composed of a metal material;

wherein the golf club head has a volume ranging from 385 centimeters to 475 centimeters, a mass ranging from 170 grams to 250 grams, a coefficient of restitution ranging from 0.82 to 0.875, a moment of inertial Izz about the Z-axis through the center of gravity of greater than 3000 g-cm 2 , a moment of inertia Ixx about the X axis through the center of gravity ranges from 1500 g-cm 2 to 3800 g-cm 2 , and a moment of inertia Iyy about the Y-axis through the center of gravity ranges from 2000 g-cm 2 to 4000 g-cm 2 .

2. The golf club head according to claim 1 wherein the face further comprises a transition section which transitions from the first thickness to the second thickness.

3. The golf club head according to claim 1 wherein the first thickness is greater than the second thickness by at least 0.050 inch.

4. The golf club head according to claim 1 wherein the face is an insert attached to the body.

5. The golf club head according to claim 4 wherein the body is composed of a non-metallic material.

6. The golf club head according to claim 4 wherein each of the heel-vertical section and the toe vertical section extend from a bottom the insert to a top of the insert.

7. The golf club head according to claim 1 wherein the face is formed integral with the body.

8. The golf club head according to claim 7 wherein the face and body are cast together.

9. The golf club head according to claim 1 wherein the body is an aft-body having an open front, and further comprising a face component attached to the open front of the aft-body, the face component including the face of the golf club head.

10. The golf club head according to claim 9 wherein the aft-body is composed of a non-metallic material.

11. The golf club head according to claim 1 wherein the body is composed of a cast titanium alloy material and the face is composed of a formed titanium alloy material.

12. The golf club head according to claim 1 wherein each of the perimeter section, the heel vertical section, the toe-vertical section and the central horizontal section has a thickness ranging from 0.100 inch to 0.200 inch, and each of the upper central region, the lower central region, the heel region and the toe region has a thickness ranging from 0.030 inch to 0.090 inch.

13. The golf club head according to claim 1 wherein each of the perimeter section, the heel vertical section, the toe-vertical section and the central horizontal section has a thickness ranging from 0.125 inch to 0.165 inch, and each of the upper central region, the lower central region, the heel region and the toe region has a thickness ranging from 0.050 inch to 0.070 inch.

14. The golf club head according to claim 1 wherein the heel-vertical section, the toe vertical section and the central horizontal section form an X shape.

15. A golf club head comprising:

a body composed of a composite material having a front wall with an opening, a sole, a ribbon;

a crown plate attached to the body;

a face insert disposed within the opening of the front wall, the face insert composed of a material having a density greater than the composite material, the face insert having an exterior surface and an interior surface, the interior surface of the face insert comprising an upper extension section, a lower extension section, a heel extension section, a toe extension section, a central section, a perimeter section, an upper toe region, an upper heel region, a lower toe region and a lower heel region, wherein the each of the upper extension section, the lower extension section, the heel extension section, the toe extension section, the central section and the perimeter section has a first thickness and each of the upper toe region, the upper heel region, the lower toe region and the lower heel region has a second thickness, and the first thickness is greater than the second thickness by at least 0.025 inch;

wherein the golf club head has a volume ranging from 385 centimeters to 475 centimeters, a mass ranging from 170 grams to 250 grams, a coefficient of restitution ranging from 0.82 to 0.875, a moment of inertial Izz about the Z-axis through the center of gravity of greater than 3000 g-cm 2 , a moment of inertia Ixx about the X axis through the center of gravity ranges from 1500 g-cm 2 to 3800 g-cm 2 , and a moment of inertia Iyy about the Y-axis through the center of gravity ranges from 2000 g-cm 2 to 4000 g-cm 2 .

Assignments (8)
RELEASE OF SECURITY INTEREST AT REEL/FRAME 063665/0176 Recorded Jun 1, 2026
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: CALLAWAY GOLF COMPANY (F/K/A TOPGOLF CALLAWAY BRANDS CORP.); TRAVISMATHEW, LLC; OGIO INTERNATIONAL, INC.; WORLD GOLF TOUR, LLC
Reel/Frame 075834/0150 →
SECURITY INTEREST Recorded May 17, 2023
From: TOPGOLF CALLAWAY BRANDS CORP.; OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 063692/0009 →
SECURITY AGREEMENT Recorded May 16, 2023
From: TOPGOLF CALLAWAY BRANDS CORP. (FORMERLY CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A, AS COLLATERAL AGENT
Reel/Frame 063665/0176 →
RELEASE (REEL 048172 / FRAME 0001) Recorded Mar 17, 2023
From: BANK OF AMERICA, N.A.
To: TOPGOLF CALLAWAY BRANDS CORP. (F/K/A CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.
Reel/Frame 063622/0187 →
SECURITY INTEREST Recorded Jan 23, 2019
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY; TRAVISMATHEW, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 048110/0352 →
SECURITY AGREEMENT Recorded Jan 4, 2019
From: CALLAWAY GOLF COMPANY; OGIO INTERNATIONAL, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 048172/0001 →
SECURITY INTEREST Recorded Feb 16, 2018
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY
To: BANK OF AMERICA, N.A.
Reel/Frame 045350/0741 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 5, 2006
From: GIBBS, EVAN D.; GALLOWAY, J. ANDREW
To: CALLAWAY GOLF COMPANY
Reel/Frame 018203/0134 →
Continuity (3)
Continuation 1090433200 · Nov 4, 2004
Continuation In Part 1071182500 · Oct 7, 2004
Related Publication 20070004536A1 · Jan 4, 2007