Microelectronic package with thermal access
View Patent ↗A method of forming a microelectronic package including the steps of providing a three-layer metal plate, having a first layer, a second layer and a third layer. A plurality of conductive elements is formed from the first layer of the metal plate. A dielectric sheet is attached to the first layer of the metal plate, such that the dielectric sheet is remote from the third layer. A plurality of conductive features is then formed from the third layer of the metal plate which are also remote from the dielectric sheet. A microelectronic element is next electrically conducted to the conductive elements and a heat spreader is thermally connected the microelectronic element.
1. A method of forming a microelectronic package comprising the steps of:
a) providing a three-layer metal plate having a first layer, a second layer and a third layer;
b) forming a plurality of conductive elements from said first layer of said metal plate;
c) attaching a dielectric sheet to said first layer, said dielectric sheet being remote from said third layer;
d) forming a plurality of conductive features from said third layer of said metal plate, said conductive features being remote from said dielectric sheet;
e) electrically connecting a microelectronic element to said conductive elements; and
f) thermally connecting a heat spreader to said microelectronic element.
2. The method of claim 1 , wherein the step of forming said plurality of conductive elements includes forming traces, and wherein said traces are electrically connected to said microelectronic element and said conductive features formed from said third layer.
3. The method of claim 1 , wherein the step of forming said plurality of conductive elements from said first layer includes forming traces and a ground plate, said traces being electrically isolated from said ground plate.
4. The method of claim 2 , wherein said conductive elements include bond pads and contact pads, said bond pads being disposed at first ends of said traces and said contact pads being disposed at second ends of said traces, such that said traces, bond pads and contact pads are in electrical communication with one another.
5. The method of claim 4 , wherein said conductive features formed from said third layer includes posts, at least some of said posts being in electrical communication with at least some of said contact pads formed from said first layer.
6. The method of claim 5 , wherein at least one of said posts formed from said third layer is attached to said ground plate.
7. The method of claim 6 , wherein a thermally conductive material is disposed on said microelectronic element such that said microelectronic element and said heat spreader are thermally connected at least in part by said thermally conductive material.
8. A method for forming a microelectronic assembly comprising the method of claim 1 , further comprising providing a circuit panel having contacts and a thermal pad, electrically connecting at least some of said conductive features of said third layer with said contacts of said circuit panel, thermally connecting said heat spreader with said thermal pad of said circuit panel.
9. The method of claim 1 , wherein said heat spreader is formed from said third layer of said metal plate.
10. The method of claim 1 , wherein said heat spreader is comprised of a solder.
11. The method of claim 1 , further comprising removing a portion of said dielectric sheet to form a cavity, wherein a first surface of at least some of said conductive elements is exposed in said cavity, wherein the step of connecting said microelectronic element to said conductive elements includes disposing said microelectronic element in said cavity and electrically connecting said microelectronic element to said first surfaces of said conductive elements exposed in said cavity.