Testing the integrity of products in containers
In order to test the integrity of products in containers, several characteristics of the products are detected with physical measuring methods and a good-bad signal is produced on the basis of the measuring results, for which purpose several of the measuring results are placed in relation to each other, which can consist in the following: the deviations of the individual measuring results from a reference value, optionally after weighting and standardization are added up and the sum is compared to a threshold value. The measuring results can also form a multidimensional area in which one or several boundary surfaces separate the good value areas from the bad value areas.
1. A method for testing the integrity of a consumable product that is a food or a beverage in a sealed container, the method comprising:
sealing the consumable product in the container;
determining a plurality of the consumable product features while sealed in the container through the use of measurements for a plurality of differing physical properties directly associated with the consumable product by a plurality of differing inspection device types;
standardizing results of the plurality of the measurements for the differing physical properties of the consumable product to respective reference values that are the measurement values of the differing physical properties for a defect-free specimen of the consumable product;
totaling up deviations of the standardized measurement results from the respective reference values to obtain a correlated result for the consumable product that is based on the combined measurements for the differing physical properties; and
obtaining an indication for the product status on the basis of comparing the correlated result to a threshold value and producing a signal or alarm if the correlated result exceeds the threshold value.
2. The method of claim 1 , wherein the plurality of differing physical properties measured include one or more of color, infrared, X-ray or gamma spectroscopy, the rotation of polarized light through the product, the fill level, and the pressure inside the container.
3. The method of claim 1 , wherein the plurality of product features determined as a result of the plurality of differing physical property measurements forms a multidimensional space in which one or more interfaces separate good and the bad value ranges from each other.
4. The method of claim 1 , wherein the standardized measurement results are linked to each other by fuzzy logic.
5. The method of claim 1 , wherein the plurality of product features determined as a result of the plurality of differing physical property measurements are averaged over a plurality of containers.
6. The method of claim 5 , wherein one or more of the plurality of product features are evaluated separately for each product in a container.
7. The method of claim 6 , further comprising:
averaging the differing physical property measurement results over several products; and
correlating the averaged measurement results in order to produce a further good-bad signal.
8. The method of claim 1 , wherein the step of totaling up the deviations of the standardized measurement results from the respective reference values involves the addition of the deviations as scalar values.
9. The method of claim 8 , wherein the standardized measurement results of the plurality of differing physical property measurements are weighted.
10. The method of claim 8 , wherein the totaling step involves the addition of the squares of the deviations.
11. The method of claim 8 , wherein the totaling step involves the addition of the higher powers of the percentage deviations.
12. The method of claim 1 , wherein the totaling step involves the addition of percentage deviations.
13. The method of claim 1 , wherein the product being tested is a liquid.