IP Library Granted Patent US 7,531,465
Granted Patent B2
US 7,531,465 · App. 11/690,504 · Granted May 12, 2009

Method of manufacturing nitride-based semiconductor light emitting device

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Quick Facts
Patent No.
US 7,531,465
App. No.
11/690,504
Granted
May 12, 2009
Kind
B2
Abstract

Provided is a method of manufacturing a nitride-based semiconductor light-emitting device having an improved structure in which optical extraction efficiency is improved. The method of manufacturing a nitride-based semiconductor light-emitting device including an n-doped semiconductor layer, an active layer, a p-doped semiconductor layer, an n-electrode and a p-electrode includes: forming an azobenzene-functionalized polymer film on a base layer by selecting one layer from the group consisting of the n-doped semiconductor layer, the p-doped semiconductor layer, the n-electrode and the p-electrode as the base layer; forming surface relief gratings of a micro-pattern caused by a photophysical mass transport property of azobenzene-functionalized polymer by irradiating interference laser beams onto the azobenzene-functionalized polymer film; forming a photonic crystal layer using a metal oxide on a recessed gap of the azobenzene-functionalized polymer film, and removing the azobenzene-functionalized polymer film.

Claims (21)

1. A method of manufacturing a nitride-based semiconductor light-emitting device including an n-doped semiconductor layer, an active layer, a p-doped semiconductor layer, an n-electrode and a p-electrode, the method comprising:

forming an azobenzene-functionalized polymer film on a base layer by selecting one layer from the group consisting of the n-doped semiconductor layer, the p-doped semiconductor layer, the n-electrode and the p-electrode as the base layer;

forming surface relief gratings of a micro-pattern caused by a photophysical mass transport property of azobenzene-functionalized polymer by irradiating interference laser beams onto the azobenzene-functionalized polymer film;

forming a photonic crystal layer using a metal oxide on an recessed gap of the azobenzene-functionalized polymer film; and

removing the azobenzene-functionalized polymer film.

2. The method of claim 1 , further comprising etching the base layer using the photonic crystal layer as an etch mask.

3. The method of claim 1 , wherein the metal oxide comprises an oxide of a metal, the metal selected from the group consisting of titanium, zinc, niobium, tin, nickel, tungsten, and a combination comprising at least one of the foregoing metals.

4. The method of claim 3 , wherein the photonic crystal layer is formed by a sol-gel process using a metal oxide precursor.

5. The method of claim 4 , wherein the metal oxide precursor comprises one functional group selected from the group consisting of alkoxide, nitrate, chloride, acetate, and a combination comprising at least one of the foregoing functional groups.

6. The method of claim 1 , wherein the removing of the azobenzene-functionalized polymer film is performed by a heat treatment process carried out from room temperature to 425° C.

7. The method of claim 6 , wherein the heat treatment is performed for 1 to 12 hours.

8. The method of claim 1 , wherein the azobenzene-functionalized polymer has a weight averaged molecular weight of 1,000 to 500,000.

9. The method of claim 1 , wherein the azobenzene-functionalized polymer comprises polydisperse orange 3 (PDO3).

10. The method of claim 1 , wherein a 488 nm Ar laser is used as the source of the interference laser beams.

11. The method of claim 1 , wherein the micro-pattern is formed in a pattern having a pattern dimension of 2 μm or less.

12. The method of claim 11 , wherein a period of the micro-pattern is less than or equal to 10 μm.

13. The method of claim 12 , wherein the micro-pattern is formed in a pattern having a pattern dimension of equal to or less than 1 μm.

14. The method of claim 1 , wherein the micro-pattern is formed in a one dimensional (1-D) pattern, a two dimensional (2-D) pattern or a three dimensional (3-D) pattern.

15. The method of claim 1 , wherein the n-electrode is formed of a transparent conductive oxide.

16. The method of claim 1 , wherein the p-electrode is formed of a transparent conductive oxide.

17. A nitride-based semiconductor light-emitting device manufactured by the method of claim 1 .

Assignments (3)
MERGER Recorded Aug 7, 2012
From: SAMSUNG LED CO., LTD.
To: SAMSUNG ELECTRONICS CO., LTD.
Reel/Frame 028744/0272 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 22, 2010
From: SAMSUNG ELECTRO-MECHANICS CO., LTD.
To: SAMSUNG LED CO., LTD.
Reel/Frame 024723/0532 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 23, 2007
From: CHO, JAE-HEE; SONE, CHEOL-SOO; KIM, DONG-YU; HONG, HYUN-GI; KIM, SEOK-SOON
To: SAMSUNG ELECTRO-MECHANICS CO., LTD.
Reel/Frame 019059/0238 →