Coated Mechanical Pulp Paper
A paper having a brightness of at least about 81% is provided. The paper comprises pulp having at least about 40% lignin, and a coating comprising a pigment to increase the brightness.
1 . A paper having a brightness of at least about 81% comprising:
pulp having about 28% lignin; and
a coating comprising a pigment to increase the brightness.
2 . The paper according to claim 1 , wherein the coating further comprises:
a second pigment;
a binder; and
minor constituents including at least one dye and a Fluorescence whitening agent to adjust a white shade of the paper.
3 . The paper according to claim 1 , wherein the paper has a basis weight between 48.8 and 81 grams per square meter.
4 . The paper according to claim 1 , wherein the paper has an opacity between 85 and 96.
5 . The paper according to claim 1 , wherein between 2 and 4.5 grams/m 2 of coating are applied to the paper.
6 . The paper according to claim 1 , wherein the pigment is ground calcium carbonate.
7 . The paper according to claim 1 , wherein the coating further comprises:
a second pigment;
a binder; and
minor constituents including at least one dye and a Fluorescence whitening agent to adjust a white shade of the paper; and
wherein the binder includes a latex.
8 . The paper according to claim 1 , wherein the coating further comprises:
a second pigment;
a binder; and
minor constituents including at least one dye and a Fluorescence whitening agent to adjust a white shade of the paper; and
wherein the binder includes a latex and a starch.
9 . A paper having a brightness of at least about 81% comprising:
mechanical pulp; and
a coating comprising a pigment to increase the brightness.
10 . The paper according to claim 9 , wherein the coating further comprises:
a second pigment;
a binder; and
minor constituents including at least one dye and a Fluorescence whitening agent to adjust a white shade of the paper.
11 . The paper according to claim 9 , wherein the paper has a basis weight between 48.8 and 81 grams per square meter.
12 . The paper according to claim 9 , wherein the paper has an opacity between 85 and 96.
13 . The paper according to claim 9 , wherein between 2 and 4.5 grams/m 2 of coating are applied to the paper.
14 . The paper according to claim 9 , wherein the pigment is ground calcium carbonate.
15 . The paper according to claim 9 , wherein the coating further comprises:
a second pigment;
a binder; and
minor constituents including at least one dye and a Fluorescence whitening agent to adjust a white shade of the paper; and
wherein the binder includes a latex.
16 . The paper according to claim 9 , wherein the coating further comprises:
a second pigment;
a binder; and
minor constituents including at least one dye and a Fluorescence whitening agent to adjust a white shade of the paper; and
wherein the binder includes a latex and a starch.
17 . A paper having a brightness of at least about 81% comprising:
thermo-mechanical pulp; and
a coating comprising a pigment to increase the brightness.
18 . The paper according to claim 17 , wherein the coating further comprises:
a second pigment;
a binder; and
minor constituents including at least one dye and a Fluorescence whitening agent to adjust a white shade of the paper.
19 . The paper according to claim 17 , wherein the paper has a basis weight between 48.8 and 81 grams per square meter.
20 . The paper according to claim 17 , wherein the paper has an opacity between 85 and 96.
21 . The paper according to claim 17 , wherein between 2 and 4.5 grams/m 2 of coating are applied to the paper.
22 . The paper according to claim 17 , wherein the pigment is ground calcium carbonate.
23 . The paper according to claim 17 , wherein the coating further comprises:
a second pigment;
a binder; and
minor constituents including at least one dye and a Fluorescence whitening agent to adjust a white shade of the paper; and
wherein the binder includes a latex.
24 . The paper according to claim 1 7 , wherein the coating further comprises;
a second pigment;
a binder; and
minor constituents including at least one dye and Fluorescence whitening agent to adjust a white shade of the paper; and
wherein the binder includes a latex and a starch.
25 . A paper having a brightness of at least about 81% comprising:
chemi-mechanical pulp; and
a coating comprising a pigment to increase the brightness.
26 . The paper according to claim 25 , wherein the coating further comprises:
a second pigment;
a binder; and
minor constituents including at least one dye and a Fluorescence whitening agent to adjust a white shade of the paper.
27 . The paper according to claim 25 , wherein the paper has a basis weight between 48.8 and 81 grams per square meter.
28 . The paper according to claim 25 , wherein the paper has an opacity between 85 and 96.
29 . The paper according to claim 25 , wherein between 2 and 4.5 grams/m 2 of coating are applied to the paper.
30 . The paper according to claim 25 , wherein the pigment is ground calcium carbonate.
31 . The paper according to claim 25 , wherein the coating further comprises:
a second pigment;
a binder; and
minor constituents including at least one dye and a Fluorescence whitening agent to adjust a white shade of the paper; and
wherein the binder includes a latex.
32 . The paper according to claim 25 , wherein the coating further comprises:
a second pigment;
a binder; and
minor constituents including at least one dye and a Fluorescence whitening agent to adjust a white shade of the paper; and
wherein the binder includes a latex and a starch.
33 . A coating for use in manufacturing a coated paper having a brightness of at least about 81% that is made using mechanical pulp, the coating comprising:
a pigment to increase the brightness; and
a binder.
34 . The coating according to claim 33 , further comprising:
a second pigment; and
minor constituents including at least one dye and a Fluorescence whitening agent to adjust a white shade of the paper.
35 . The coating according to claim 33 , further comprising:
a second pigment; and
minor constituents including at least one dye and a Fluorescence whitening agent to adjust a white shade of the paper; and
wherein the pigment is ground calcium carbonate.
36 . The coating according to claim 33 , further comprising:
a second pigment; and
minor constituents including at least one dye and a Fluorescence whitening agent to adjust a white shade of the paper;
wherein the binder includes a latex.
37 . The coating according to claim 33 , further comprising:
a second pigment; and
minor constituents including at least one dye and a Fluorescence whitening agent to adjust a white shade of the paper;
wherein the binder includes a latex and a starch.
38 . A method of making a paper based on mechanical pulp comprising the steps of:
screening the pulp to remove particles of a size defined by the screen from the pulp;
washing the pulp;
bleaching the pulp to increase the brightness;
washing the pulp;
forming a paper from the pulp;
pressing the paper with a shoe press; and
coating the paper with a coating having at least a pigment and a binder,
wherein the paper has a brightness of at least about 81%.
39 . A method according to claims 38 wherein the mechanical pulp is made using a thermo-mechanical process.
40 . A method according to claims 38 wherein the mechanical pulp is made using a chemi-mechanical process.
41 . The method according to claim 38 wherein the washing steps use around 6 m 3 of water per ton of pulp.
42 . The method according to any one of claims 38 wherein the pulp is made from a combination of spruce and fir.
43 . The method according to any one of claims 38 further comprising the step calendering the paper.
44 . The method according to any one of claims 28 wherein the step of coating applies between 2 and 4.5 grams of coating per m 2 of paper.