IP Library Granted Patent US 8,304,600
Granted Patent B2
US 8,304,600 · App. 11/766,867 · Granted Nov 6, 2012

Absorbent article

Assignee: Uni-Charm Corporation
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Quick Facts
Patent No.
US 8,304,600
App. No.
11/766,867
Granted
Nov 6, 2012
Kind
B2
Abstract

An absorbent article comprising nonwoven fabric having convex and concave surfaces, and that allows liquid such as excreta and the like to permeate quickly. A sanitary napkin has a plurality of raised ridge portions and groove portions in a top sheet member. The fiber density of the side edge portions of each of the plurality of raised ridge portions in the thickness direction of the nonwoven fabric is substantially uniform, and is higher than the average fiber density in the raised ridge portions. The fiber density of the central portion between both the side edge portions of each of the plurality of raised ridge portions is substantially uniform in the thickness direction of the nonwoven fabric, and is lower than the average fiber density in the raised ridge portions.

Claims (53)

1. An absorbent article, comprising:

a first sheet member that is liquid-permeable;

a second sheet member that is liquid-impermeable; and

an absorbent member that absorbs and retains liquid, disposed between the first and second sheet members,

wherein at least a portion of the first sheet member comprises nonwoven fabric having a plurality of convex and concave portions extending in a first direction of the nonwoven fabric, wherein said convex and concave portions are alternatively arranged in a second direction perpendicular to the first direction, and a fiber density of entire each convex portion is greater than that of entire each concave portion,

wherein each of said convex portions has side edge areas and a central area between said side edge areas,

wherein

a fiber density of each of said side edge areas and central areas is substantially uniform in a thickness direction of the nonwoven fabric, respectively,

a fiber density of each of said side edge areas is greater than that of each of the central areas, and

a dimension of each of the convex portions in the second direction is greater than that of each of the concave portions.

2. The absorbent article according to claim 1 , wherein the nonwoven fabric further comprises:

first orientation fibers orientated along the first direction; and

second orientation fibers orientated along the second direction;

wherein the side edge areas in each of the convex portions have more first orientation fibers than the central area in said convex portion.

3. The absorbent article according to claim 2 , wherein each said concave portion includes

a plurality of openings formed at predetermined intervals along the first direction; and

linking portions arranged between the adjacent openings and linking the side edge areas of the convex portions on opposite sides of said concave portion,

wherein each of said linking portions has more second orientation fibers than the linked side edge areas.

4. The absorbent article according to claim 3 , wherein said nonwoven fabric along a peripheral edge of each said opening includes

first portions adjacent to the side edge areas of the convex portions on the opposite sides of said concave portion and having more first orientated fibers than the linking portions, and

second portions adjacent to the linking portions and having more second orientation fibers than the side edge areas.

5. The absorbent article according to claim 1 , wherein the central area has more fibers obliquely orientated in the thickness direction than the side edge areas in each of the convex portions.

6. The absorbent article according to claim 2 , wherein the central area has more fibers obliquely orientated in the thickness direction than the side edge areas in each of the convex portions.

7. The absorbent article according to claim 3 , wherein the central area has more fibers obliquely orientated in the thickness direction than the side edge areas in each of the convex portions.

8. The absorbent article according to claim 4 , wherein the central area has more fibers obliquely orientated in the thickness direction than the side edge areas in each of the convex portions.

9. The absorbent article according to claim 1 , wherein a basis weight of fibers forming a bottom portion of each of the concave portions is lower than that of fibers forming the central area of each of the convex portions.

10. The absorbent article according to claim 2 , wherein a basis weight of fibers forming a bottom portion of each of the concave portions is lower than that of fibers forming the central area of each of the convex portions.

11. The absorbent article according to claim 3 , wherein a basis weight of fibers forming a bottom portion of each of the concave portions is lower than that of fibers forming the central area of each of the convex portions.

12. The absorbent article according to claim 4 , wherein a basis weight of fibers forming a bottom portion of each of the concave portions is lower than that of fibers forming the central area of each of the convex portions.

13. The absorbent article according to claim 5 , wherein a basis weight of fibers forming a bottom portion of each of the concave portions is lower than that of fibers forming the central area of each of the convex portions.

14. The absorbent article according to claim 2 , wherein a bottom portion of each of the concave portions has more second orientation fibers than the central area of each of the convex portions.

15. The absorbent article according to claim 3 , wherein a bottom portion of each of the concave portions has more second orientation fibers than the fibers forming the central area of each of the convex portions.

16. The absorbent article according to claim 4 , wherein a bottom portion of each of the concave portions has more second orientation fibers than the central area of each of the convex portions.

17. The absorbent article according to claim 6 , wherein a bottom portion of each of the concave portions has more second orientation fibers than the central area of each of the convex portions.

18. The absorbent article according to claim 7 , wherein a bottom portion of each of the concave portions has more second orientation fibers than the central area of each of the convex portions.

19. The absorbent article according to claim 1 , being manufactured by a method comprising:

supporting a first side of a fiber assembly on a supporting member that has portions allowing a fluid to pass through said portions;

conveying said fiber assembly supported by the supporting member in a machine direction; and

blowing the fluid onto an opposite, second side of the fiber assembly, which is being conveyed in the machine direction in the conveying step, to form said convex and concave portions.

20. An absorbent article, comprising:

a first sheet member that is liquid-permeable;

a second sheet member that is liquid-impermeable; and

an absorbent member that absorbs and retains liquid, disposed between the first and second sheet members,

wherein at least a portion of the first sheet member comprises nonwoven fabric having a plurality of convex and concave portions extending in a first direction of the nonwoven fabric, wherein said convex and concave portions are alternatively arranged in a second direction perpendicular to the first direction,

wherein each of said convex portions has side edge areas and a central area between said side edge areas,

wherein

a fiber density of each of said side edge areas and central areas is substantially uniform in a thickness direction of the nonwoven fabric, respectively,

a fiber density of each of said side edge areas is greater than that of each of the central areas,

a dimension of each of said convex portions in the second direction is greater than that of each of said concave portions, and

the nonwoven fabric further comprises:

first orientation fibers orientated along the first direction; and

second orientation fibers orientated along the second direction;

wherein the side edge areas in each of the convex portions have more first orientation fibers than the central area in said convex portion.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 3, 2007
From: NODA, YUKI; KURODA, KENICHIRO; NISHIKAWA, KUMIKO; MIZUTANI, SATOSHI; ISHIKAWA, HIDEYUKI; KIMURA, AKIHIRO
To: UNI-CHARM CORPORATION
Reel/Frame 019645/0508 →
Priority Claims (2)
JP 2006-174505 · Jun 23, 2006 · national
JP 2007-164511 · Jun 22, 2007 · national
Continuity (1)
Related Publication 20080045915A1 · Feb 21, 2008