IP Library Granted Patent US 7,484,503
Granted Patent B2
US 7,484,503 · App. 11/767,732 · Granted Feb 3, 2009

System and method for diesel particulate filter regeneration

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Quick Facts
Patent No.
US 7,484,503
App. No.
11/767,732
Granted
Feb 3, 2009
Kind
B2
Abstract

A method for regenerating a diesel particulate filter ( 20 ) in the exhaust system ( 16 ) of an engine ( 12 ). When a request to regenerate the device is issued, a control system ( 14 ) operates the engine to begin conditioning exhaust. The conditioning process comprises a warming phase that occurs prior to initiation of regeneration and a heating phase during which regeneration can occur. During the process, data related to the warming phase and the heating phase is evaluated. The engine is operated to terminate the process prior to having reduced the amount of trapped particulate matter to a target amount when evaluation of the data discloses that the process should be terminated.

Claims (24)

1. A method for regenerating a diesel particulate filter in the exhaust system of an engine, the method comprising:

issuing a request to regenerate the filter to reduce the amount of trapped particulate matter in the device to a target amount;

in response to the request, operating the engine to begin a process of conditioning exhaust for regenerating the filter, the process comprising a warming phase that occurs prior to initiation of regeneration and a heating phase during which regeneration can occur;

during the process, evaluating data related to the warming phase and the heating phase; and

operating the engine to terminate the process prior to having reduced the amount of trapped particulate matter to the target amount when evaluation of the data discloses that the process should be terminated;

wherein the step of evaluating data related to the warming phase and to the heating phase comprises counting cycling between the two phases, and the method comprises performing the step of operating the engine to terminate the process prior to having reduced the amount of trapped particulate matter to the target amount when the number of cycles counted equals a defined number.

2. A method for regenerating a diesel particulate filter in the exhaust system of an engine, the method comprising:

issuing a request to regenerate the filter to reduce the amount of trapped particulate matter in the device to a target amount;

in response to the request, operating the engine to begin a process of conditioning exhaust for regenerating the filter, the process comprising a warming phase that occurs prior to initiation of regeneration and a heating phase during which regeneration can occur;

during the process, evaluating data related to the warming phase and the heating phase; and

operating the engine to terminate the process prior to having reduced the amount of trapped particulate matter to the target amount when evaluation of the data discloses that the process should be terminated;

wherein the step of evaluating data related to the warming phase and to the heating phase comprises measuring the time during which the process is in one of the phases, and the method comprises performing the step of operating the engine to terminate the process prior to having reduced the amount of trapped particulate matter to the target amount when the measured time attains a defined relationship to a reference time.

3. A method as set forth in claim 2 wherein the step of evaluating data related to the warming phase and to the heating phase comprises measuring the time during which the process is in the warming phase, and the method comprises performing the step of operating the engine to terminate the process prior to having reduced the amount of trapped particulate matter to the target amount when the measured time equals the reference time.

4. A method as set forth in claim 2 wherein the step of evaluating data related to the warming phase and to the heating phase comprises measuring the time during which the process is in the heating phase, and the method comprises performing the step of operating the engine to terminate the process prior to having reduced the amount of trapped particulate matter to the target amount when the measured time equals the reference time.

5. An internal combustion engine comprising:

an exhaust system having a diesel particulate filter that traps particulate matter in engine exhaust and at time requires regeneration to remove trapped matter;

a control system that 1) when regeneration has been requested, is effective to begin a process of conditioning exhaust for regenerating the device, the process comprising a warming phase that occurs prior to initiation of regeneration and a heating phase during which regeneration is occurring, 2) that evaluates data related to the warming phase and the heating phase; and 3) that operates the engine to terminate the process prior to having reduced the amount of trapped particulate matter to a target amount when evaluation of the data discloses that the process should be terminated;

wherein the control system counts cycling between the two phases and is effective to terminate the process prior to having reduced the amount of trapped particulate matter to the target amount when the number of cycles counted equals a defined number.

6. An internal combustion engine comprising:

an exhaust system having a diesel particulate filter that traps particulate matter in engine exhaust and at times requires regeneration to remove trapped matter;

a control system that 1) when regeneration has been requested, is effective to begin a process of conditioning exhaust for regenerating the device, the process comprising a warming phase that occurs prior to initiation of regeneration and a heating phase during which regeneration is occurring, 2) that evaluates data related to the warming phase and the heating phase; and 3) that operates the engine to terminate the process prior to having reduced the amount of trapped particulate matter to a target amount when evaluation of the data discloses that the process should be terminated;

wherein the control system measures the time during which the process is in one of the phases and is effective to terminate the process prior to having reduced the amount of trapped particulate matter to the target amount when the measured time attains a defined relationship to a reference time.

7. An engine as set forth in claim 6 wherein the control system measures the time during which the process is in the warming phase and is effective to terminate the process prior to having reduced the amount of trapped particulate matter to the target amount when the measured time equals the reference time.

8. An engine as set forth in claim 6 wherein the control system measures the time during which the process is in the heating phase and is effective to terminate the process prior to having reduced the amount of trapped particulate matter to the target amount when the measured time equals the reference time.

Assignments (11)
RELEASE OF SECURITY INTEREST RECORDED AT REEL/FRAME 53545/443 Recorded Jul 15, 2021
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
To: NAVISTAR INTERNATIONAL CORPORATION; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR, INC.
Reel/Frame 057441/0404 →
RELEASE OF SECURITY INTEREST Recorded Jul 2, 2021
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR, INC. (F/KA/ INTERNATIONAL TRUCK AND ENGINE CORPORATION); INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC
Reel/Frame 056757/0136 →
CORRECTIVE ASSIGNMENT TO CORRECT THE CONVEYING PARTY DATA PREVIOUSLY RECORDED AT REEL: 052483 FRAME: 0742. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST.. Recorded Apr 27, 2020
From: NAVISTAR INTERNATIONAL CORPORATION; INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR, INC. (F/K/A INTERNATIONAL TRUCK AND ENGINE CORPORATION)
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 053457/0001 →
SECURITY INTEREST Recorded Apr 27, 2020
From: NAVISTAR INTERNATIONAL CORPORATION; INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR, INC. (F/K/A INTERNATIONAL TRUCK AND ENGINE CORPORATION)
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS COLLATERAL AGENT
Reel/Frame 053545/0443 →
SECURITY INTEREST Recorded Apr 23, 2020
From: INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR, INC. (F/K/A INTERNATIONAL TRUCK AND ENGINE CORPORATION)
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 052483/0742 →
RELEASE OF SECURITY INTEREST Recorded Nov 10, 2017
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR, INC.; NAVISTAR INTERNATIONAL CORPORATION
Reel/Frame 044416/0867 →
SECURITY INTEREST Recorded Nov 10, 2017
From: NAVISTAR INTERNATIONAL CORPORATION; NAVISTAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 044418/0310 →
RELEASE OF SECURITY INTEREST Recorded Nov 10, 2017
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: NAVISTAR INTERNATIONAL CORPORATION; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC
Reel/Frame 044780/0456 →
SECURITY AGREEMENT Recorded Sep 15, 2015
From: NAVISTAR INTERNATIONAL CORPORATION; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC
To: JPMORGAN CHASE BANK N.A., AS COLLATERAL AGENT
Reel/Frame 036616/0243 →
SECURITY AGREEMENT Recorded Sep 12, 2012
From: INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC; INTERNATIONAL TRUCK INTELLECTUAL PROPERTY COMPANY, LLC; NAVISTAR INTERNATIONAL CORPORATION; NAVISTAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 028944/0730 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 25, 2007
From: WYATT, SEAN C.; BERKE, PAUL L.; CENTENO, FELICIA V.
To: INTERNATIONAL ENGINE INTELLECTUAL PROPERTY COMPANY, LLC
Reel/Frame 019472/0618 →