IP Library Granted Patent US 7,608,232
Granted Patent B2
US 7,608,232 · App. 11/791,343 · Granted Oct 27, 2009

Treatment method and treatment apparatus for gas containing nitrous oxide

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Quick Facts
Patent No.
US 7,608,232
App. No.
11/791,343
Granted
Oct 27, 2009
Kind
B2
Abstract

Nitrous oxide-containing gas is subjected to heat exchange with decomposed gas from a nitrous oxide decomposition catalyst-filled reactor and then contacted with a heater comprising integrally formed heating unit and baffles, wherein gaps are formed between the baffle-integrated heater and the unit body in order to alleviate the pressure difference in the gas flow channel, and subsequently introduced into a nitrous oxide catalyst-filled catalyst layer for decomposition of the nitrous oxide into nitrogen and oxygen. The nitrous oxide-containing gas is neutralized by continuous treatment.

Claims (10)

1. A treatment method for nitrous oxide-containing gas, wherein in a method of contacting nitrous oxide-containing gas with a catalyst for decomposition treatment of the nitrous oxide in said gas, said gas is introduced into a flow channel comprising a heating unit and multiple gaps, said gas is split into a gas stream flowing along the flow channel and a gas stream flowing through the gaps formed in the flow channel, the gas stream flowing along the flow channel is directed to merge with the split gas stream, and said gas is contacted with the heating unit to raise the temperature to a prescribed temperature before contacting with a catalyst for decomposition of the nitrous oxide.

2. A gas treatment method according to claim 1 , wherein the gaps formed in said flow channel are either formed between the baffles integrally formed with the heating unit, or between the baffles integrally formed with the heating unit and the baffles formed on the walls of the decomposition reaction unit.

3. A gas treatment method according to claim 1 , wherein the concentration of the nitrous oxide contained in said gas is between 10 ppm and 30%.

4. A gas treatment method according to claim 1 , wherein the nitrous oxide decomposition temperature is 200-600° C.

5. A gas treatment method according to claim 1 , wherein the content of NO x produced during decomposition of the nitrous oxide is no greater than 5 ppm.

6. A gas treatment method according to claim 1 , wherein the concentration of nitrous oxide contained in the nitrous oxide-decomposed gas is detected and the nitrous oxide decomposition temperature is controlled based on the detected nitrous oxide concentration.

7. A treatment apparatus for nitrous oxide-containing gas, wherein a unit in which nitrous oxide-containing gas is contacted with a catalyst for decomposition treatment of the nitrous oxide in said gas comprises a heat exchanger, a heating unit integrally formed with baffles, a decomposition reactor filled with a nitrous oxide decomposition catalyst and a detector which detects the concentration of nitrous oxide in the gas exiting the decomposition reactor, wherein a gas flow channel is formed by the baffles integrally formed with said heating unit, the baffles formed on the walls of the decomposition reaction unit and the walls of the decomposition unit, while gaps are formed in said flow channel either between said baffles, or between said baffles and the baffles formed on the wall of the decomposition reaction unit.

8. A gas treatment apparatus according to claim 7 , wherein the nitrous oxide-containing gas is introduced into a heat exchanger and then allowed to flow through said gas flow channel and a decomposition reactor, and discharged after being again circulated through the heat exchanger.

9. A gas treatment apparatus according to claim 7 , which is provided with a temperature controlling unit which detects the concentration of nitrous oxide in the gas with said detector before and after it is introduced into the heat exchanger, and controls the temperature of said decomposition reactor based on the detected nitrous oxide concentration.

10. A gas treatment apparatus according to claim 7 , wherein the heating unit integrally formed with the baffles is detachable from said decomposition treatment apparatus.

Assignments (3)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 23, 2007
From: HOTTA, MASATOSHI
To: SHOWA DENKO K.K.
Reel/Frame 019374/0910 →