IP Library Granted Patent US 7,848,031
Granted Patent B2
US 7,848,031 · App. 11/795,598 · Granted Dec 7, 2010

Hologram and method of manufacturing an optical element using a hologram

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Quick Facts
Patent No.
US 7,848,031
App. No.
11/795,598
Granted
Dec 7, 2010
Kind
B2
Abstract

A method of manufacturing an optical element ( 5 ) comprises testing an optical surface ( 3 ) of the optical element, using an interferometer 1 a directing measuring light ( 23 a ) onto the optical surface wherein the measuring light traverses two successive holograms ( 44, 48 ) disposed in the beam path of the measuring light upstream of the optical surface.

Claims (305)

1. An optical element comprising at least one optical surface fulfilling the following relationships:

σ

RMS

<

1.0

nm

and

max

(

β

(

ϕ

,

x

,

y

)

)

min

(

β

(

ϕ

,

x

,

y

)

)

>

1.2

with

β

(

ϕ

,

x

,

y

)

=

1

/

c

(

ϕ

,

x

,

y

)

*

cos

3

(

α

(

x

,

y

)

)

(

z

(

x

,

y

)

-

d

+

1

/

c

(

ϕ

,

x

,

y

)

*

cos

(

α

(

x

,

y

)

)

)

wherein:

σ RMS is a root-mean-square value of a surface roughness of the optical surface, determined for a spatial length scale in a range from 0.3 mm to 10.0 mm;

max(β(φ,x,y)) is a maximum value of β for all locations (x,y) on the optical surface and all orientations (φ);

min(β(φ,x,y)) is a minimum value of β for all locations (x,y) on the optical surface and all orientations φ;

α(x,y) is an angle between a surface normal of the optical surface at location (x,y) and an average over the surface normals at all locations of the optical surface;

c(φ,x,y) is a curvature of the optical surface at location (x,y) and determined at orientation φ,

z(x,y) is a surface elevation of the optical surface at location (x,y), wherein for at least one location (x0,y0) z(x0,y0)=0 is fulfilled; and

d is a constant with:

d =max( z ( x,y ))+50 mm,

wherein

max(z(x,y)) is a maximum value of z for all locations (x,y) on the optical surface.

2. The optical element according to claim 1 , wherein

max

(

β

(

ϕ

,

x

,

y

)

)

min

(

β

(

ϕ

,

x

,

y

)

)

>

1.5

.

3. The optical element according to claim 1 , wherein σ RMS <0.2 nm.

4. The optical element according to claim 1 , wherein σ RMS is determined for a spatial length scale in a range from 0.3 mm to 3.0 mm.

5. The optical element according to claim 1 , wherein σ RMS is determined for a spatial length scale in a range from 1.0 mm to 10.0 mm.

6. An optical element comprising at least one rotationally symmetric optical surface fulfilling the following relationships:

σ

RMS

a

<

1.0

nm

and

max

(

β

(

ϕ

,

x

,

y

)

)

min

(

β

(

ϕ

,

x

,

y

)

)

>

1.2

with

β

(

ϕ

,

x

,

y

)

=

1

/

c

(

ϕ

,

x

,

y

)

*

cos

3

(

α

(

x

,

y

)

)

(

z

(

x

,

y

)

-

d

+

1

/

c

(

ϕ

,

x

,

y

)

*

cos

(

α

(

x

,

y

)

)

)

wherein:

σ RMSa is a root-mean-square value of an absolute non-rotationally-symmetric surface error of the optical surface;

max(β(φ,x,y)) is a maximum value of β for all locations (x,y) on the optical surface and all orientations φ;

min(βφ,x,y)) is a minimum value of β for all locations (x,y) on the optical surface and all orientations φ;

α(x,y) is an angle between a surface normal of the optical surface at location (x,y) and an average over the surface normals at all locations of the optical surface;

R(x,y) is a radius of curvature of the optical surface at location (x,y),

c(φ,x,y) is a curvature of the optical surface at location (x,y) and determined at orientation φ, and

d is a constant with:

d =max( z ( x,y ))+50 mm, wherein

max(z(x,y)) is a maximum value of z for all locations (x,y) on the optical surface.

7. The optical element according to claim 6 , wherein

max

(

β

(

ϕ

,

x

,

y

)

)

min

(

β

(

ϕ

,

x

,

y

)

)

>

1.5

.

8. The optical element according to claim 6 , wherein σ RMSa <0.2 nm.

Assignments (3)
A MODIFYING CONVERSION Recorded Jan 18, 2011
From: CARL ZEISS SMT AG
To: CARL ZEISS SMT GMBH
Reel/Frame 025763/0367 →
CORRECTION TO CORRECT THE ASSIGNOR EXECUTION DATE, PREVIOUSLY RECORDED AT REEL 021596 FRAME 0019. Recorded Nov 26, 2008
From: HETZLER, JOCHEN; BEDER, SUSANNE; FELDMANN, HEIKO
To: CARL ZEISS SMT AG
Reel/Frame 021902/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2008
From: HETZLER, JOCHEN; BEDER, SUSANNE; FELDMANN, HEIKO
To: CARL ZEISS SMT AG
Reel/Frame 021596/0019 →