IP Library Granted Patent US 7,824,574
Granted Patent B2
US 7,824,574 · App. 11/858,564 · Granted Nov 2, 2010

Cyclic catalytic upgrading of chemical species using metal oxide materials

Assignee: Eltron Research & Development
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,824,574
App. No.
11/858,564
Granted
Nov 2, 2010
Kind
B2
Abstract

Processes are disclosure which comprise alternately contacting an oxygen-carrying catalyst with a reducing substance, or a lower partial pressure of an oxidizing gas, and then with the oxidizing gas or a higher partial pressure of the oxidizing gas, whereby the catalyst is alternately reduced and then regenerated to an oxygenated state. In certain embodiments, the oxygen-carrying catalyst comprises at least one metal oxide-containing material containing a composition having one of the following formulas: (a) Ce x B y B′ z B″O δ , wherein B=Ba, Sr, Ca, or Zr; B′=Mn, Co, or Fe; B″=Cu; 0.01<x<0.99; 0<y<0.6; 0<z<0.5; and 1<δ<2.2; (b) Sr v La w B x B′ y B″ z O δ , wherein B=Co or Fe; B′=Al or Ga; B″=Cu; 0.01<v<1.4; 0.1<w<1.6; 0.1<x<1.9; 0.1<y<0.9; 0<z<2.2; and 3<δ<5.5).

Claims (35)

1. A process comprising:

alternately contacting an oxygen-carrying catalyst with a reducing substance, or a lower partial pressure of an oxidizing gas, and then with said oxidizing gas or a higher partial pressure of said oxidizing gas, whereby the catalyst is alternately reduced and then regenerated to an oxygenated state,

wherein said oxygen-carrying catalyst comprises at least one metal oxide-containing material selected from the group consisting of

compounds having the formula Sr v La w B x B′ y B″ z O δ , wherein B=Co or Fe; B′=Al or Ga; B″=Cu; 0.01<v≦1.4; 0.1<w<1.6; 0.1<x<1.9; 0.01<y<0.9; 0≦z<2.2; and 3<δ<5.5; preparable by a method comprising co-precipitation; and

wherein said reducing substance, when contacted with said oxygen-carrying catalyst, is converted to at least one chemical product.

2. The process of claim 1 , wherein said reducing substance comprises a gaseous hydrocarbon, said chemical product is synthesis gas, and said catalyst is active for catalyzing the partial oxidation of said hydrocarbon, wherein said catalyst comprises:

Sr v La w B x B′ y B z ″O δ , wherein B=Co or Fe; B′=Al or Ga; B″=Cu, 0.01<v≦1.4; 0.1<w<1.6; 0.1<x<1.9; 0.01<y<0.9; 0≦z<2.2; and 3<δ<5.5.

3. The process of claim 1 , wherein said reducing substance comprises a liquid hydrocarbon fuel, said product comprises synthesis gas, and said catalyst is active for catalyzing the partial oxidation of said liquid hydrocarbon fuel, wherein said catalyst comprises Sr v La w B x B′ y B″ z O δ , wherein B=Co or Fe, B′=Al or Ga, B″=Cu, 0.01<v≦1.4; 0.1<w<1.6; 0.1<x<1.9; 0.01<y<0.9; 0≦z<2.2; and 3<δ<5.5.

4. The process of claim 3 , wherein said oxygen-carrying catalyst comprises,

Sr 1.4 La 0.6 Co 1.6 Al 0.4 O 5 ,

Sr 0.31 La 1.43 Co 1.33 Al 0.24 O 4.81 ,

Sr 0.3 La 1.27 Co 1.74 Al 0.21 O 5.13 , or

Sr 0.02 La 0.26 Fe 1.63 Al 0.02 Cu 2.08 O 4.97 .

5. The process of claim 1 , wherein said reducing substance comprises a hydrocarbon, said product comprises a dehydrogenated hydrocarbon, and said catalyst is active for oxidatively dehydrogenating said hydrocarbon, wherein said catalyst comprises:

Sr v La w B x B′ y B″ z O δ , wherein B=Co or Fe, B′=Al or Ga, B″=Cu, 0.01<v≦1.4; 0.1<w<1.6; 0.1<x<1.9; 0.01<y<0.9; 0≦z<2.2; and 3<δ<5.5.

6. The process of claim 5 , wherein said catalyst comprises

Sr 1.4 La 0.6 Co 1.6 Al 0.4 O 5 ,

Sr 0.31 La 1.43 Co 1.33 Al 0.24 O 4.81 , or

Sr 0.3 La 1.27 Co 1.74 Al 0.21 O 5.13 .

7. The process of claim 1 , wherein said reducing substance comprises a hydrocarbon, said product comprises an oxidatively functionalized hydrocarbon, and said catalyst is active for catalyzing the selective oxidation of said hydrocarbon by which at least one oxygenous function is inserted into said hydrocarbon, wherein said catalyst comprises:

Sr v La w B x B′ y B″ z O δ , wherein B=Co or Fe, B′=Al or Ga, B″=Cu, 0.01<v≦1.4, 0.1<w<1.6, 0.1<x<1.9, 0.01<y<0.9, 0≦z<2.2, and 3<δ<5.5.

8. The process of claim 7 , wherein said catalyst comprises

Sr 1.4 La 0.6 Co 1.6 Al 0.4 O 5 ,

Sr 0.31 La 1.43 Co 1.33 Al 0.24 O 4.81 or

Sr 0.3 La 1.27 Co 1.74 Al 0.21 O 5.13 .

9. A process for the cyclic catalytic partial oxidation of a carbon-containing feedstock, comprising:

(a) in an oxidation stage, passing air over an oxygen-storing catalyst that is capable of capturing oxygen from said air, to produce an oxidized catalyst and producing an effluent comprising oxygen-reduced air;

(b) in a reduction stage, passing said feedstock over said oxidized catalyst to create a product gas comprising carbon monoxide and hydrogen, wherein said oxidized catalyst becomes reduced or partially reduced creating a metal or metal oxide; and

(c) repeating (a) to reoxidize the oxygen-storing catalyst, wherein said catalyst comprises at least one metal oxide selected from the group consisting of:

Sr v La w B x B′ y B″ z O δ , wherein B=Co or Fe; B′=Al or Ga; B″=Cu; 0.01<v≦1.4, 0.1<w<1.6, 0.1<x<1.9, 0.01<y<0.9, 0≦z<2.2, and 3<δ<5.5, preparable by a method comprising co-precipitation.

10. The process of claim 9 , wherein said feedstock comprises glycerol.

11. The process of claim 1 , wherein said at least one metal oxide is impregnated on a support.

12. The process of claim 9 , wherein said at least one metal oxide is impregnated on a support.

13. The process of claim 1 , wherein said at least one metal oxide is prepared by a method comprising sol-gel synthesis.

14. The process of claim 9 , wherein said at least one metal oxide is prepared by a method comprising sol-gel synthesis.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 30, 2017
From: ELTRON RESEARCH & DEVELOPMENT, INC.
To: RES USA LLC
Reel/Frame 043980/0043 →
CONFIRMATORY LICENSE Recorded Apr 5, 2011
From: ELTRON RESEARCH & DEVELOPMENT
To: ENERGY, UNITED STATES DEPARTMENT OF
Reel/Frame 026082/0276 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2008
From: WHITE, JAMES H.; SCHUTTE, ERICK J.; ROLFE, SARA L.
To: ELTRON RESEARCH & DEVELOPMENT, INC.
Reel/Frame 020358/0763 →
Continuity (2)
Provisional Application 6084632300 · Sep 21, 2006
Related Publication 20080164443A1 · Jul 10, 2008