IP Library Granted Patent US 8,101,668
Granted Patent B2
US 8,101,668 · App. 11/886,001 · Granted Jan 24, 2012

Graft polymer

Assignees: Toyota Jidosha Kabushiki Kaisha; Yamaguchi University
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Quick Facts
Patent No.
US 8,101,668
App. No.
11/886,001
Granted
Jan 24, 2012
Kind
B2
Abstract

This invention provides a novel graft polymer that has excellent proton conductivity, is capable of regulating hydrogen permeability, methanol permeability, and the like, and can serve as a starting material for a polymer electrolyte membrane, which facilitates moisture balance control and efficient operation of a fuel cell. A polymer electrolyte membrane composed of such graft polymer is also provided. This graft polymer comprises a main chain comprising a hydroxyl group-containing polymer and a graft chain comprising a polymer containing a sulfonic acid group-containing monomer.

Claims (30)

1. A crosslinked graft polymer comprising a main chain comprising polyvinyl alcohol (PVA) and a graft chain comprising a polymer containing a sulfonic acid group-containing monomer,

wherein the crosslinked graft polymer is obtained by a thermal treatment at 140° C. to 180° C., and

wherein the sulfonic acid group-containing monomer is selected from the group consisting of 2-acrylamido-2-methylpropane sulfonic acid, 2-(meth)acrylamido-2-methylpropane sulfonic acid, vinyl sulfonic acid, styrene sulfonic acid, α-methyl styrene sulfonic acid, 2-sulfoethyl methacrylate, and salts thereof.

2. The crosslinked graft polymer according to claim 1 , wherein the sulfonic acid group-containing monomer is 2-acrylamido-2-methylpropane sulfonic acid, 2-(meth)acrylamido-2-methylpropane sulfonic acid, or salts thereof.

3. The crosslinked graft polymer according to claim 1 , wherein the content of the sulfonic acid group-containing monomer is 1 to 90 mol % relative to the total amount of the graft polymer.

4. The crosslinked graft polymer according to claim 1 , wherein the content of the sulfonic acid group-containing monomer is 6 to 20 mol % relative to the total amount of the graft polymer.

5. The crosslinked graft polymer according to claim 1 , wherein the synthesized graft polymer is subjected to physical and/or chemical crosslinking.

6. The crosslinked graft polymer according to claim 5 , wherein the physical crosslinking is carried out via thermal treatment.

7. The crosslinked graft polymer according to claim 5 , wherein the chemical crosslinking is carried out with glutaraldehyde (GA).

8. A method for preparing a crosslinked graft polymer according to claim 1 comprising subjecting polyvinyl alcohol (PVA) to graft polymerization with a sulfonic acid group-containing monomer,

wherein the crosslinked graft polymer is obtained by a thermal treatment at 140° C. to 180° C., and

wherein the sulfonic acid group-containing monomer is selected from the group consisting of 2-acrylamido-2-methylpropane sulfonic acid, 2-(meth)acrylamido-2-methylpropane sulfonic acid, vinyl sulfonic acid, styrene sulfonic acid, α-methyl styrene sulfonic acid, 2-sulfoethyl methacrylate, and salts thereof.

9. The method for preparing the crosslinked graft polymer according to claim 8 , wherein the sulfonic acid group-containing monomer is 2-acrylamido-2-methylpropane sulfonic acid, 2-(meth)acrylamido-2-methylpropane sulfonic acid, or salts thereof.

10. The method for preparing the crosslinked graft polymer according to claim 8 , wherein a content of the sulfonic acid group-containing monomer is at least 2 mol % relative to the total amount of the graft polymer.

11. The method for preparing the crosslinked graft polymer according to claim 8 , wherein diammonium cerium nitrate (CAN) is used as a polymerization initiator.

12. A polymer electrolyte membrane comprising the crosslinked graft polymer according to claim 1 .

13. The polymer electrolyte membrane according to claim 12 , which is formed by casting the crosslinked graft polymer.

14. The polymer electrolyte membrane according to claim 12 , wherein the synthesized crosslinked graft polymer is subjected to physical and/or chemical crosslinking.

15. The polymer electrolyte membrane according to claim 14 , wherein the physical crosslinking is carried out via thermal treatment.

16. The polymer electrolyte membrane according to claim 14 , wherein the chemical crosslinking is carried out with glutaraldehyde (GA).

17. A method for preparing a polymer electrolyte membrane comprising a step of synthesizing the crosslinked graft polymers according to claim 8 and a step of casting the graft polymers.

18. The method for preparing the polymer electrolyte membrane according to claim 17 , which further comprises a step of subjecting the crosslinked graft polymer to physical and/or chemical crosslinking.

19. The method for preparing the polymer electrolyte membrane according to claim 18 , wherein physical crosslinking is carried out via thermal treatment.

20. The method for preparing the polymer electrolyte membrane according to claim 18 , wherein the chemical crosslinking is carried out with glutaraldehyde (GA).

21. The method for preparing the polymer electrolyte membrane according to claim 17 , wherein casting is carried out on a planar object.

22. The method for preparing the polymer electrolyte membrane according to claim 17 , wherein casting is carried out by allowing the crosslinked graft polymer to impregnate porous polymer.

23. The method for preparing the polymer electrolyte membrane according to claim 17 , which further comprises a step of insolubilizing the solution containing the crosslinked graft polymer with the use of an organic solvent.

24. The method for preparing the polymer electrolyte membrane according to claim 23 , wherein the organic solvent is acetone.

25. The method for preparing the polymer electrolyte membrane according to claim 17 , which further comprises a step of insolubilizing the solution containing the crosslinked graft polymer with the use of a salt.

26. A polymer electrolyte fuel cell comprising the polymer electrolyte membrane according to claim 12 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 10, 2007
From: TAKAGI, SHIGEHARU; HIGA, MITSURU
To: TOYOTA JIDOSHA KABUSHIKI KAISHA; YAMAGUCHI UNIVERSITY
Reel/Frame 019858/0383 →
Priority Claims (2)
JP 2005-075790 · Mar 16, 2005 · national
JP 2005-254861 · Sep 2, 2005 · national
Continuity (1)
Related Publication 20080176966A1 · Jul 24, 2008