Method for machining crankshaft, apparatus for machining crankshaft, control apparatus and program
To increase precision in straightness on a journal thrust surface relative to an outer peripheral surface of a journal in a crankshaft, a control system is provided for controlling movement of a cutter in axial directions by running a control program transferred from an automatic programming apparatus. The automatic programming apparatus corrects machining data on the basis of data for correcting the straightness gained through a comparison between results of a measurement of machining dimensions of the journal thrust surface in the workpiece on which a cutting process has been carried out and target machining dimensions for the journal thrust surface. A control program is prepared on the basis of the corrected machining data after correction of the machining data.
1. A method for machining a crankshaft wherein a first cutting process is carried out on a first crankshaft using a rotary cutter based on preset machining data, thereby forming a thrust surface of a journal of the first crankshaft which makes a right angle with an outer peripheral surface of the journal of the first crankshaft, the method comprising
preparing data for correcting a straightness of the thrust surface of the journal by comparing (i) results of a measurement of dimensions of the thrust surface of the journal having been machined in the first crankshaft on which said first cutting process has been carried out, and (ii) target dimensions for the thrust surface of the journal; and
correcting said preset machining data based on said data for correcting the straightness of the thrust surface of the journal, thereby obtaining corrected machining data,
wherein an amount of feed of said rotary cutter is controlled in a direction along a longitudinal axis of the crankshaft based on the corrected machining data when performing a second cutting process on a second crankshaft subsequent to the machining of the first crankshaft.