IP Library Granted Patent US 7,679,310
Granted Patent B2
US 7,679,310 · App. 11/923,293 · Granted Mar 16, 2010

Method and system for controlling pulse width modulation in a power inverter in electric drives

Assignee: GM Global Technology Operations, Inc.
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Quick Facts
Patent No.
US 7,679,310
App. No.
11/923,293
Filed
Oct 24, 2007
Granted
Mar 16, 2010
Kind
B2
Examiner
DUDA, RINA I
Art Unit
2837
USPC
318/811
Abstract

Methods and systems for controlling a power inverter in an electric drive system of an automobile are provided. The various embodiments control the power inverter by, responsive to either a commanded torque of the electric motor being above a first torque level, or a commanded speed of the electric motor being above a first speed level, controlling the power inverter with a discontinuous pulse width modulated (DPWM) signal to generate a modulated voltage waveform for driving the electric motor. Additionally, the embodiments control the power inverter by, responsive to both a commanded torque of the electric motor being below the first torque level, and a commanded speed of the electric motor being below the first speed level, controlling the power inverter with a continuous pulse width modulated (CPWM) signal to generate the modulated voltage waveform for driving the electric motor.

Claims (31)

1. A method for controlling a power inverter coupled to an electric motor in an electric drive system of an automobile, the method comprising:

controlling the power inverter with a discontinuous pulse width modulated (DPWM) signal to generate a modulated voltage waveform for driving the electric motor, responsive to either a commanded torque of the electric motor being above a first torque level, or a commanded speed of the electric motor being above a first speed level; and

controlling the power inverter with a continuous pulse width modulated (CPWM) signal to generate the modulated voltage waveform for driving the electric motor, responsive to both a commanded torque of the electric motor being below the first torque level, and a commanded speed of the electric motor being below the first speed level.

2. The method of claim 1 , further comprising:

controlling the power inverter with the DPWM signal to generate the modulated voltage waveform for driving the electric motor, responsive to both a commanded torque of the electric motor being substantially zero, and a commanded speed of the electric motor being substantially zero.

3. The method of claim 2 , wherein the commanded torque of the electric motor being substantially zero comprises a commanded torque of less than 1% of rated torque for the electric motor.

4. The method of claim 2 , wherein the commanded speed of the electric motor being substantially zero comprises a commanded speed of less than 1% of rated speed for the electric motor.

5. The method of claim 1 , wherein the DPWM signal comprises a signal modulated using a technique selected from a group consisting of GDPWM, DPWMMIN, DPWMMAX, DPWM0, DPWM1, DPWM2, and DPWM3.

6. The method of claim 1 , wherein the DPWM signal comprises a signal modulated using a DPWM2 technique.

7. The method of claim 1 , wherein the CPWM signal comprises a signal modulated using a technique selected from a group consisting of third harmonic injection PWM, classic space vector PWM and sine PWM.

8. The method of claim 1 , wherein the CPWM signal comprises a signal modulated using a classic space vector PWM technique.

9. The method of claim 1 , wherein the electric motor comprises a sinusoidally-wound alternating current (AC) motor.

10. The automotive electric drive system of claim 1 , wherein the commanded speed of the electric motor being substantially zero comprises a commanded speed of less than 1% of rated speed for the electric motor.

11. A method for controlling a power inverter coupled to an electric motor in an electric drive system of an automobile, where the electric motor comprises a sinusoidally-wound alternating current (AC) motor, the method comprising:

responsive to either a commanded torque of the electric motor being above a first torque level, or a commanded speed of the electric motor being above a first speed level, controlling the power inverter with a discontinuous pulse width modulated (DPWM) signal to generate a modulated voltage waveform for driving the electric motor;

responsive to both a commanded torque of the electric motor being below the first torque level but not substantially zero, and a commanded speed of the electric motor being below the first speed level but not substantially zero, controlling the power inverter with a continuous pulse width modulated (CPWM) signal to generate the modulated voltage waveform for driving the electric motor; and

responsive to both a commanded torque of the electric motor being less than 1% of rated torque for the electric motor, and a commanded speed of the electric motor being less than 1% of rated speed for the electric motor, controlling the power inverter with the DPWM signal to generate the modulated voltage waveform for driving the electric motor.

12. An automotive electric drive system comprising:

an electric motor;

a power inverter coupled to the electric motor; and

at least one processor coupled to the electric motor and the inverter, the at least one processor being configured to:

responsive to either a commanded torque of the electric motor being above a first torque level, or a commanded speed of the electric motor being above a first speed level, controlling the power inverter with a discontinuous pulse width modulated (DPWM) signal to generate a modulated voltage waveform for driving the electric motor; and

responsive to both a commanded torque of the electric motor being below the first torque level, and a commanded speed of the electric motor being below the first speed level, controlling the power inverter with a continuous pulse width modulated (CPWM) signal to generate the modulated voltage waveform for driving the electric motor.

13. The automotive electric drive system of claim 12 , wherein the at least one processor is further configured to:

responsive to both a commanded torque of the electric motor being substantially zero, and a commanded speed of the electric motor being substantially zero, controlling the power inverter with the DPWM signal to generate the modulated voltage waveform for driving the electric motor.

14. The automotive electric drive system of claim 13 , wherein the commanded torque of the electric motor being substantially zero comprises a commanded torque of less than 1% of rated torque for the electric motor.

15. The automotive electric drive system of claim 12 , wherein the DPWM signal comprises a signal modulated using a technique selected from a group consisting of GDPWM, DPWMMIN, DPWMMAX, DPWM0, DPWM1, DPWM2, and DPWM3.

16. The automotive electric drive system of claim 12 , wherein the DPWM signal comprises a signal modulated using a DPWM1 technique.

17. The automotive electric drive system of claim 12 , wherein the CPWM signal comprises a signal modulated using a technique selected from a group consisting of third harmonic injection PWM, classic space vector PWM and sine PWM.

18. The automotive electric drive system of claim 12 , wherein the CPWM signal comprises a signal modulated using a classic space vector PWM technique.

19. The automotive electric drive system of claim 12 , wherein the electric motor comprises a sinusoidally-wound alternating current (AC) motor.

Assignments (13)
MERGER AND CHANGE OF NAME Recorded Feb 24, 2020
From: TENAX GROUP SRL; TENAX SPA
To: TENAX SPA
Reel/Frame 052004/0348 →
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2014
From: WILMINGTON TRUST COMPANY
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 034185/0587 →
CHANGE OF NAME Recorded Feb 10, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 025781/0035 →
SECURITY AGREEMENT Recorded Nov 8, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 025324/0057 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2010
From: UAW RETIREE MEDICAL BENEFITS TRUST
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025315/0001 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025245/0780 →
SECURITY AGREEMENT Recorded Aug 28, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UAW RETIREE MEDICAL BENEFITS TRUST
Reel/Frame 023162/0187 →
SECURITY AGREEMENT Recorded Aug 27, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 023156/0215 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2009
From: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023155/0880 →
RELEASE OF SECURITY INTEREST Recorded Aug 20, 2009
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023124/0670 →
SECURITY AGREEMENT Recorded Apr 16, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
Reel/Frame 022554/0479 →
SECURITY AGREEMENT Recorded Feb 4, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 022201/0448 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 24, 2007
From: SCHULZ, STEVEN E.; WELCHKO, BRIAN A.; HITI, SILVA
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 020008/0475 →
Continuity (1)
Related Publication 20090108798A1 · Apr 30, 2009