IP Library › Granted Patent US 8,137,844
Granted Patent B2
US 8,137,844 · App. 11/941,387 · Granted Mar 20, 2012

Cathode active material for lithium rechargeable battery, manufacturing method thereof and lithium rechargeable battery

Assignee: Nippon Chemical Industrial Co., Ltd.
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Quick Facts
Patent No.
US 8,137,844
App. No.
11/941,387
Granted
Mar 20, 2012
Kind
B2
Abstract

A method for manufacturing a cathode active material for a lithium rechargeable battery, including: selecting a first metal compound from a group consisting of a halide, a phosphate, a hydrogen phosphate and a sulfate of Mg or Al; selecting a second metal compound from a group consisting of an oxide, a hydroxide and a carbonate of Mg or Al; combining the first metal compound and the second metal compound to obtain a metal compound, the metal compound containing either Mg or Al atoms; mixing a lithium compound, a transition metal compound and the metal compound to obtain a mixture; and sintering the mixture.

Claims (37)

1. A cathode active material for a lithium rechargeable battery comprising a lithium transition metal composite oxide containing Mg or Al atoms,

the lithium transition metal composite oxide is obtained from a mixture of a lithium compound, a transition metal compound and a metal compound,

the metal compound containing Mg or Al atoms,

the metal compound is obtained from a first metal compound and a second metal compound,

wherein the first metal compound is selected from a halide, a phosphate, a hydrogen phosphate, and a sulfate of Mg or Al, and

the second metal compound is selected from an oxide, a hydroxide, and a carbonate of Mg or Al,

wherein Mg or Al atoms are contained in a lithium transition metal oxide, said lithium transition metal oxide being represented by one of the general formulas (1) to (4):

Li x CO 1-y Me y O 2 , wherein Me is a transition metal element selected from Ga, and Zn, x being a number in a range of 0.9 ≦x≦ 1.2, and y being a number in a range of 0 ≦y≦ 0.05;  (1)

LiFePO 4 ;  (2)

LiNi 0.5 Mn 1.5 O 4 ; and  (3)

LiMn 2 O 4 ,  (4)

and wherein the obtained lithium transition metal composite oxide containing Mg or Al atoms contains a metal oxide of MgO or Al 2 O 3 present on or near the surface of a particle and Mg atoms or Al atoms forming a solid solution with the lithium transition metal composite oxide present inside the particle.

2. The cathode active material for a lithium rechargeable battery according to claim 1 , wherein a content of Mg or Al is from 0.01 to 1.0 weight %.

3. The cathode active material for a lithium rechargeable battery according to claim 1 , wherein an additive amount (MC 2 /MC 1 ) of the second metal compound (MC 2 ) with respect to the first metal compound (MC 1 ) is from 20 to 500 weight %.

4. The cathode active material for a lithium rechargeable battery according to claim 1 , wherein a content of free anions liquated out in water is less than or equal to 5000 ppm.

5. A lithium rechargeable battery comprising the cathode active

material for a lithium rechargeable battery according to claim 1 .

6. A method for manufacturing the cathode active material for a lithium rechargeable battery of claim 1 , comprising:

selecting a first metal compound from a group consisting of a halide, a phosphate, a hydrogen phosphate and a sulfate of Mg or Al;

selecting a second metal compound of the metal from a group consisting of an oxide, a hydroxide and a carbonate of Mg or Al;

combining the first metal compound and the second metal compound to obtain a third metal compound, the third metal compound containing Mg or Al atoms;

mixing a lithium compound, a transition metal compound and the third metal compound to obtain a mixture; and

sintering the mixture.

7. The method for manufacturing a cathode active material for a lithium rechargeable battery according claim 6 , wherein an additive amount (MC 2 /MC 1 ) of the second metal compound (MC 2 ) with respect to the first metal compound (MC 1 ) is from 20 to 500 weight %.

8. A cathode active material for a lithium rechargeable battery comprising a lithium transition metal composite oxide containing Mg or Al atoms,

the lithium transition metal composite oxide is obtained from a mixture of a lithium compound, a transition metal compound and a metal compound,

the metal compound containing Mg or Al atoms,

the metal compound is obtained from a first metal compound and a second metal compound,

wherein the first metal compound is selected from a halide, a phosphate, a hydrogen phosphate, and a sulfate of Mg or Al, and

the second metal compound is selected from an oxide, a hydroxide, and a carbonate of Mg or Al,

wherein Mg or Al atoms are contained in a lithium transition metal oxide, said lithium transition metal oxide being represented by general formula (5):

LiNi 1-x-y Co x Mn y O 2 , with 0 ≦x≦ 1.0 and 0 ≦y≦ 1.0;  (5)

and wherein the obtained lithium transition metal composite oxide containing Mg or Al atoms contains a metal oxide of MgO or Al 2 O 3 present on or near the surface of a particle and Mg atoms or Al atoms forming a solid solution with the lithium transition metal composite oxide present inside the particle.

9. The cathode active material for a lithium rechargeable battery according to claim 8 , wherein a content of Mg or Al is from 0.01 to 1.0 weight %.

10. The cathode active material for a lithium rechargeable battery according to claim 8 , wherein an additive amount (MC 2 /MC 1 ) of the second metal compound (MC 2 ) with respect to the first metal compound (MC 1 ) is from 20 to 500 weight %.

11. The cathode active material for a lithium rechargeable battery according to claim 8 , wherein a content of free anions liquated out in water is less than or equal to 5000 ppm.

12. A lithium rechargeable battery comprising the cathode active material for a lithium rechargeable battery according to claim 8 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 16, 2007
From: AWANO, HIDEKAZU; FUKUCHI, MINORU; ANBE, YUUKI
To: NIPPON CHEMICAL INDUSTRIAL CO., LTD
Reel/Frame 020127/0325 →
Priority Claims (2)
JP 2006-312121 · Nov 17, 2006 · national
JP 2007-159450 · Jun 15, 2007 · national
Continuity (1)
Related Publication 20080118428A1 · May 22, 2008