Method for slicing a multiplicity of wafers from a workpiece
View Patent ↗A multiplicity of wafers are sliced from a workpiece which has a longitudinal axis and a cross section, the workpiece fastened on a table being fed by a relative movement directed perpendicularly to the longitudinal axis of the workpiece between the table and the wire gang of a wire saw, with a variable forward feed rate through the wire gang formed by a sawing wire moved with an effective speed, the effective speed of the sawing wire being regulated as a function of the forward feed rate and the workpiece cross section so as to result in uniform wear of the sawing wire.
1. A method for slicing a multiplicity of wafers from a workpiece which has a longitudinal axis and a cross section, the workpiece fastened on a table being fed by a relative movement directed perpendicularly to the longitudinal axis of the workpiece between the table and a wire gang of a wire saw, with a variable forward feed rate through the wire gang formed by a sawing wire moved with an effective speed, the effective speed of the sawing wire being regulated as a function of the forward feed rate and the workpiece cross section so as to result in uniform wear of the sawing wire.
2. The method of claim 1 , wherein the effective speed of the sawing wire is established as a function of an incision length of the sawing wire into the workpiece.
3. The method of claim 1 , wherein the effective speed of the sawing wire is adjusted so that there is a proportional relation between the effective wire speed and the incision length.
4. The method of claim 1 , wherein the effective speed of the sawing wire is adjusted so that there is a proportional relation between the effective wire speed and the product of table forward feed rate and incision length.
5. The method of claim 1 , wherein the effective speed of the sawing wire is adjusted so that there is a proportional relation between the effective wire speed and the application force.
6. The method of claim 1 , wherein the sawing wire is used for a further sawing process after the end of a sawing process.
7. The method of claim 6 , wherein the sawing wire is used more than two times.
8. The method of claim 6 , wherein the wafers are sliced with the use of a slurry.
9. The method of claim 6 , wherein the sawing wire is deployed via an entry spool, fed around guide rolls so as to form the wire gang, and finally wound up on an exit spool, the entry and exit spools being exchanged before a second sawing process.
10. The method of claim 6 , wherein the sawing wire is moved effectively in an opposite direction during the second sawing process relative to the first sawing process.
11. The method of claim 9 , wherein the sawing wire is provided with a brass layer before its first use, the effect of which is that the container holding a slurry becomes contaminated with copper atoms after a first sawing process, the contaminated slurry container is furthermore replaced by an uncontaminated slurry container for the second sawing process and no contamination of the second slurry container takes place during the second sawing process.