IP Library Granted Patent US 7,942,776
Granted Patent B2
US 7,942,776 · App. 11/970,048 · Granted May 17, 2011

Two-mode electrically variable transmission

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 7,942,776
App. No.
11/970,048
Granted
May 17, 2011
Kind
B2
Abstract

An electrically variable transmission (EVT) is provided with input member and output member, first and second motor/generators, a first and a second planetary gear set, and a final drive gearset. Two torque-transmitting mechanisms that are selectively engagable alone or in different combinations to establish an electric-only operating mode, an input split mode, a compound split mode, and a neutral mode. The first torque-transmitting mechanism may be configured as a one-way clutch in parallel with a friction clutch or a dog clutch, or configured as a lockable one-way clutch. A vehicle having the EVT may be driven electrically using one or both motor/generators, up to a maximum speed of the motor/generators. There are no slipping clutches when operated in an electric-only operating mode, and the engine provides most of the power for high-speed cruising. The EVT can transition from input split mode to compound split mode by synchronous shift.

Claims (47)

1. An electrically variable transmission (EVT) comprising:

an input member that is connectable to an engine;

an output member;

a stationary member;

first and second motor/generators;

a first and a second planetary gear set each having respective first, second, and third members; and

first and a second torque-transmitting mechanisms that are selectively engagable alone or in different combinations to connect one of said members of one of said first and said second planetary gear sets to said stationary member or to a member of the other of said first and said second planetary gear sets to thereby establish a fixed ratio electric-only mode, a low-range input split mode, a high-range compound split mode, and a neutral mode;

wherein engagement of both of said first and said second torque-transmitting mechanisms establishes said electric-only mode.

2. The EVT of claim 1 , wherein said first torque-transmitting mechanism is a brake that is operable for selectively connecting said third member of said second planetary gear set to said stationary member for establishing at least one of said input split mode and said electric-only mode; and

wherein said second torque-transmitting mechanism is a clutch that is operable for selectively connecting said second member of said first planetary gear set to said third member of said second planetary gear set for establishing at least one of said compound split mode and said electric-only mode.

3. The EVT of claim 1 , wherein the EVT is operable for starting said engine while the EVT is in said electric-only mode, and is further operable for transitioning from said electric-only mode to said input-split mode by disengaging said second torque-transmitting mechanism and commanding a torque on said first motor/generator in a direction that accelerates said engine in a forward direction.

4. The EVT of claim 1 , wherein said first torque-transmitting mechanism is configured as a one-way clutch positioned in parallel with one of a friction clutch and a dog clutch.

5. The EVT of claim 4 , wherein said second torque-transmitting mechanism is a dog clutch.

6. The EVT of claim 1 , wherein the EVT is operable for transitioning directly from said input-split mode to said compound-split mode via at least one of a clutch-to-clutch shift and a synchronous shift.

7. The EVT of claim 1 , further comprising:

an energy storage device operatively connected to said first and said second motor/generators for providing power to and receiving power from said first and said second motor/generators; wherein said energy storage device is configured to be operatively connectable with an offboard power supply for recharging said energy storage device.

8. The EVT of claim 1 , wherein said third member of said first planetary gear set is continuously connected to said first motor/generator; said second member of said first planetary gear set is continuously connected to said engine for common rotation therewith, and is selectively connected to said third member of said second planetary gear set via said second torque-transmitting mechanism; and said third member of said second planetary gear set is selectively connected to said stationary member via said first torque-transmitting mechanism.

9. The EVT of claim 8 , wherein said first member, said second member, and said third member of said first planetary gear set are a ring gear, a carrier member, and a sun gear, respectively; and

wherein said first member, said second member, and said third member of said second planetary gear set are a sun gear, a carrier member, and a ring gear, respectively.

10. The EVT of claim 8 , wherein said first member, said second member, and said third member of said first planetary gear set are a carrier member, a ring gear, and a sun gear, respectively; and

wherein said third member of said second planetary gear set is a carrier member.

11. A powertrain having an electrically variable transmission (EVT), the powertrain comprising:

first and second motor/generators;

first and second planetary gear sets, each having a first, a second, and a third member;

an engine continuously connected to said second member of said first planetary gear set;

an output member continuously connected to one of said first, said second, and said third members of said second planetary gear set;

a stationary member;

a first torque-transmitting mechanism for selectively connecting said third member of said second planetary gear set to said stationary member; and

a second torque-transmitting mechanism for selectively connecting said second member of said first planetary gear set to said third member of said second planetary gear set;

wherein engagement of selected ones of said first and said second torque-transmitting mechanisms alone or in different combinations establishes an electric-only mode, a low-range input split mode, a high-range compound split mode, and a neutral mode in which said engine is off and said second motor/generator is effectively disconnected from said output member.

12. The powertrain of claim 11 , wherein said EVT is operable for transitioning from said electric-only mode to said input split mode by commanding a positive torque on said first motor/generator to thereby accelerate said engine in a positive direction and disengaging said second torque-transmitting mechanism.

13. The powertrain of claim 12 , wherein said EVT is operable for transitioning from said input-split mode to said compound-split mode by disengaging said first torque-transmitting mechanism and engaging said second torque-transmitting mechanism.

14. The powertrain of claim 13 , wherein said EVT is operable for transitioning from said input-split mode to said compound-split mode using at least one of a clutch-to-clutch shift and a synchronous shift.

15. The powertrain of claim 11 , wherein each of said first and said second torque-transmitting mechanisms is configured as a one-way clutch device.

16. The powertrain of claim 15 , wherein said first torque-transmitting mechanism is selected from the group of a lockable one-way clutch and a one-way clutch that is positioned in parallel with a dog clutch.

17. A powertrain comprising:

an engine;

an electrically variable transmission (EVT) having an input member and output member;

a stationary member;

first and second motor/generators;

an energy storage device (ESD) operatively connected to each of said first and said second motor/generators for providing power to and receiving power from said first and second motor/generators, wherein said ESD is configured to be operatively connectable with an offboard power supply for recharging said ESD;

a first and a second planetary gear set each having a ring gear, a sun gear, and a carrier member;

a brake that is selectively engagable to connect one of said ring gear member of said second planetary gear set and said carrier member of said second planetary gear set with said stationary member for establishing one of an input split mode and an electric-only mode; and

a clutch that is selectively engageable to connect one of said ring gear and said carrier member of said first planetary gear set with one of said ring gear and said carrier member of said second planetary gear set to establish one of a compound split mode and said electric-only mode.

18. The powertrain of claim 16 , wherein disengagement of each of said brake and said clutch establishes a neutral mode.

19. The powertrain of claim 17 , wherein the powertrain is operable for using said first and said second motor/generators for launching a vehicle having the powertrain, and for propelling said vehicle using at least one of said first and said second motor/generators when said engine is off.

20. The powertrain of claim 19 , wherein said first torque-transmitting mechanism is configured as a one-way clutch positioned in parallel with a dog clutch for enabling a regenerative braking functionality and a reverse operation of the powertrain.

Assignments (12)
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2014
From: WILMINGTON TRUST COMPANY
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 034185/0587 →
CHANGE OF NAME Recorded Feb 10, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 025781/0035 →
SECURITY AGREEMENT Recorded Nov 8, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 025324/0475 →
RELEASE OF SECURITY INTEREST Recorded Nov 5, 2010
From: UAW RETIREE MEDICAL BENEFITS TRUST
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025315/0001 →
RELEASE OF SECURITY INTEREST Recorded Nov 4, 2010
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 025245/0780 →
SECURITY AGREEMENT Recorded Aug 28, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UAW RETIREE MEDICAL BENEFITS TRUST
Reel/Frame 023162/0187 →
SECURITY AGREEMENT Recorded Aug 27, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 023156/0215 →
RELEASE OF SECURITY INTEREST Recorded Aug 21, 2009
From: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023155/0880 →
RELEASE OF SECURITY INTEREST Recorded Aug 20, 2009
From: UNITED STATES DEPARTMENT OF THE TREASURY
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 023124/0670 →
SECURITY AGREEMENT Recorded Apr 16, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: CITICORP USA, INC. AS AGENT FOR BANK PRIORITY SECURED PARTIES; CITICORP USA, INC. AS AGENT FOR HEDGE PRIORITY SECURED PARTIES
Reel/Frame 022554/0479 →
SECURITY AGREEMENT Recorded Feb 4, 2009
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: UNITED STATES DEPARTMENT OF THE TREASURY
Reel/Frame 022201/0405 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 7, 2008
From: CONLON, BRENDAN M.
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 020326/0913 →