Versatile paddle fan and ceiling electrical box
View Patent ↗A deep truncated cylindrical electrical box with angled molded-in internal mounting brackets on the flat side surface is mounted to the side of a wooden or metal beam. This internal mounting feature is especially of interest in old work to minimize the size of drywall cutout by limiting it to the outer contour of the electrical box. Any device, such as a paddle fan, will be directly supported by an exterior supportive L-bracket, not by the molded box itself. Replacing the L-bracket with a heavy-duty cold rolled steel bar bracket permits fastening between two beams. An alternate embodiment for the electrical box itself supports lighter loads by the electrical box itself.
1. A mounting assembly for a ceiling mounted electrical box for supporting either light or heavy paddle fan fixtures comprising:
an extra deep cylindrical electrical box supported by a support bar extending between two adjacent ceiling beams;
said electrical box having a top wall and a bottom open end;
apertures in said top wall having push-in clamping covers for accommodating wiring from different directions;
mounting brackets along an inside surface of the cylindrical wall of said box terminating at a lower edge of said box to accommodate fixture plates;
said electrical box having threaded holes in said top wall;
an external support bracket supporting said electrical box, said external support bracket having a pair of wings;
said external support bracket having an upwardly extending portion providing a recess for insertion of a support bar extending between two adjacent ceiling beams there through;
each wing of said pair of wings having a threaded hole in registration with one of said threaded holes extending through said top wall of said electrical box;
each of said wings having further at least one through hole permitting a long bolt therethrough, each said long bolt inserted extending beyond said bottom open end to bypass said electrical box from the stress of any thereby supported load.
2. The electrical box of claim 1 in which said further through holes in said wings of said external bracket are square holes which engage the heads of said long bolts which are carriage bolts to permit nuts on said carriage bolts to be torqued from the bottom to support the electrical fixture.
3. The electrical box of claim 1 wherein said external support bar is telescopic.
4. The electrical box of claim 3 in which said telescoping support bar adjustably spans said two ceiling beams and said support bar sits on a further extension footing of said external support bracket for attaching said electrical box to said bar between said ceiling beams.
5. The electrical box of claim 4 in which said external support bracket is slidably adjustable along said telescoping bar to allow said electrical box to be positioned where desired between said ceiling beams.
6. The electrical box of claim 5 in which said recess of said external bracket comprises a U-shaped section surrounding the top surface and sides of said telescoping bar comprises an integral member.