IP Library Granted Patent US 8,534,645
Granted Patent B2
US 8,534,645 · App. 11/985,354 · Granted Sep 17, 2013

Heat exchanger for removal of condensate from a steam dispersion system

Inventors: James M. Lundgreen (Lakeville, MN); Robert Russell Nelson (Apple Valley, MN)
Assignee: DRI-STEEM Corporation
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Quick Facts
Patent No.
US 8,534,645
App. No.
11/985,354
Filed
Nov 13, 2007
Granted
Sep 17, 2013
Kind
B2
Art Unit
1776
USPC
261/151
Abstract

A steam dispersion apparatus includes a steam chamber communicating in an open-loop arrangement with a first steam source for supplying steam to the steam chamber. The steam chamber includes a steam dispersion location at which steam exits therefrom at generally atmospheric pressure. A heat exchanger communicates in a closed-loop arrangement with a second steam source for supplying steam to the heat exchanger at a pressure generally higher than atmospheric pressure. The heat exchanger is located at a location that is not directly exposed to the air to be humidified, the heat exchanger being in fluid communication with the steam chamber so as to contact condensate from the steam chamber. The heat exchanger converts condensate formed by the steam chamber back to steam when the condensate contacts the heat exchanger.

Claims (33)

1. A steam dispersion system comprising:

a steam dispersion apparatus including at least a portion of which is exposed

directly to air, the steam dispersion apparatus configured to provide humidification steam to the air, the steam dispersion apparatus communicating in an open-loop arrangement with a first steam source for supplying steam to the steam dispersion apparatus, wherein the steam dispersion apparatus includes a steam dispersion location at which steam enters the air at atmospheric pressure; and

a heat exchanger communicating in a closed-loop arrangement with a second steam source for supplying steam to the heat exchanger at a pressure higher than atmospheric pressure, wherein the heat exchanger is not directly exposed to the air to be humidified, wherein the heat exchanger is configured to be exposed to condensate forming within at least a portion of the steam dispersion apparatus such that condensate forming within the steam dispersion apparatus can be converted back into humidification steam by the heat exchanger.

2. A steam dispersion system according to claim 1 , wherein the first steam source and the second steam source are the same source.

3. A steam dispersion system according to claim 1 , wherein at least one of the first steam source and the second steam source includes a boiler.

4. A steam dispersion system according to claim 1 , wherein at least one of the first steam source and the second steam source provides steam at a pressure of about 2 psi to about 60 psi.

5. A steam dispersion system according to claim 1 , wherein the steam dispersion apparatus includes a header with at least one steam dispersion location.

6. A steam dispersion system according to claim 5 , wherein the steam dispersion apparatus includes a header with a plurality of steam dispersion tubes protruding out of the header and exposed to the air.

7. A steam dispersion system according to claim 1 , wherein the steam dispersion apparatus includes a steam chamber and the heat exchanger is enclosed within the steam chamber.

8. A steam dispersion system according to claim 1 , wherein the steam dispersion apparatus includes a steam chamber and the heat exchanger is mounted outside of the steam chamber.

9. A steam dispersion system according to claim 1 , wherein the heat exchanger includes a pipe made out of copper.

10. A steam dispersion apparatus comprising:

a steam chamber configured to communicate in an open-loop arrangement with a first steam source for supplying humidification steam to the steam chamber, the steam chamber including a steam dispersion location at which humidification steam exits from the steam chamber at atmospheric pressure; and

a heat exchanger configured to communicate in a closed-loop arrangement with a second steam source for supplying steam to the heat exchanger at a pressure higher than atmospheric pressure, the heat exchanger located at a location within the steam chamber, the heat exchanger configured to convert condensate formed within the steam chamber back to humidification steam when the condensate contacts the heat exchanger.

11. A steam dispersion apparatus according to claim 10 , wherein the steam chamber includes a header with at least one steam dispersion location.

12. A steam dispersion apparatus according to claim 11 , wherein the header includes a plurality of steam dispersion tubes protruding out of the header and exposed to air.

13. A steam dispersion apparatus according to claim 12 , wherein the heat exchanger spans generally at least ½ of the length of the steam chamber.

14. A steam dispersion apparatus according to claim 10 , wherein the heat exchanger includes a pipe made out of copper.

15. A steam dispersion apparatus according to claim 14 , wherein the copper pipe includes a textured outer surface.

16. A steam dispersion apparatus according to claim 10 , wherein the first steam source and the second steam source are the same source.

17. A steam dispersion apparatus comprising:

a steam chamber configured to communicate in an open-loop arrangement with a first steam source for supplying humidification steam to the steam chamber, the steam chamber including a plurality of steam dispersion tubes protruding out of the steam chamber, the plurality of steam dispersion tubes configured to be directly in contact with air and configured to supply steam to the air at atmospheric pressure; and

a heat exchanger configured to communicate in a closed-loop arrangement with a second steam source for supplying steam to the heat exchanger at a pressure higher than atmospheric pressure, the heat exchanger positioned below all of the plurality of steam dispersion tubes for contacting via gravity any condensate forming within the steam dispersion tubes and converting the condensate back to humidification steam.

18. A steam dispersion apparatus according to claim 17 , wherein the steam chamber includes a horizontally arranged header and the plurality of steam dispersion tubes protrude vertically out of the header, the heat exchanger located within the header and generally spanning an entire length of the header.

19. A steam dispersion apparatus according to claim 17 , wherein the heat exchanger includes a pipe made out of copper.

20. A steam dispersion apparatus according to claim 17 , wherein the first steam source and the second steam source are the same source.

21. A method of moving condensate through a steam dispersion system comprising:

(i) providing humidification steam to a steam chamber;

(ii) dispersing the humidification steam from the steam chamber at atmospheric pressure;

(iii) providing a heat exchanger within the steam chamber; and

(iv) running steam at a pressure generally higher than atmospheric pressure through the heat exchanger in a closed-loop arrangement.

22. A method according to claim 21 , wherein the steam is run through the heat exchanger at a pressure between about 2 psi and 60 psi.

Assignments (4)
ASSIGNMENT OF PATENT SECURITY AGREEMENT, RECORDED ON OCTOBER 15, 2025 AT REEL/FRAME 73109/0707 Recorded Jul 16, 2026
From: GOLDMAN SACHS BANK USA, AS EXISTING AGENT
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS SUCCESSOR AGENT
Reel/Frame 075998/0444 →
PATENT SECURITY AGREEMENT Recorded Oct 15, 2025
From: RESEARCH PRODUCTS CORPORATION; DRI-STEEM CORPORATION; EWC CONTROLS, LLC
To: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
Reel/Frame 073109/0707 →
SECURITY INTEREST Recorded Oct 6, 2025
From: RESEARCH PRODUCTS CORPORATION; DRI-STEEM CORPORATION; EWC CONTROLS, LLC
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 073007/0564 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 19, 2008
From: LUNDGREEN, JAMES M.; NELSON, ROBERT RUSSELL
To: DRI-STEEM CORPORATION
Reel/Frame 020541/0366 →
Continuity (1)
Related Publication 20090121367A1 · May 14, 2009