IP Library Granted Patent US 8,003,832
Granted Patent B2
US 8,003,832 · App. 11/997,068 · Granted Aug 23, 2011

Process for recovering pentafluoroethane, and production method of pentafluoroethane involving the process

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Quick Facts
Patent No.
US 8,003,832
App. No.
11/997,068
Granted
Aug 23, 2011
Kind
B2
Abstract

The process for recovering pentafluoroethane of the invention includes bringing a mixed gas containing pentafluoroethane and a non-condensable gas into contact with a chlorinated solvent, and allowing the chlorinated solvent to absorb pentafluoroethane contained in the mixed gas. The process for the production of pentafluoroethane of the invention uses the recovering process.

Claims (33)

1. A process for recovering pentafluoroethane, comprising bringing a mixed gas containing pentafluoroethane and a non-condensable gas into contact with a chlorinated solvent to allow the chlorinated solvent to absorb pentafluoroethane contained in the mixed gas,

wherein the mixed gas is a gas separated during production of pentafluoroethane, and

wherein the mixed gas is a low-boiling fraction (C) occurring during the production of pentafluoroethane, the low-boiling fraction (C) being obtained by:

(A) separating and recovering a gas component (A) by distillation, the gas component (A) containing at least pentafluoroethane and a non-condensable gas; and

(C) separating the gas component (A) into a high-boiling fraction (C′) and a low-boiling fraction (C), the high-boiling fraction (C′) being based on pentafluoroethane and the low-boiling fraction (C) containing pentafluoroethane and the non-condensable gas.

2. The process for recovering pentafluoroethane according to claim 1 , wherein the concentration of pentafluoroethane in the mixed gas is in the range of 0.1 to 50% by volume.

3. The process for recovering pentafluoroethane according to claim 1 , wherein the mixed gas is brought into contact with the chlorinated solvent at a temperature of the chlorinated solvent in the range of −50 to 50° C.

4. The process for recovering pentafluoroethane according to claim 1 , wherein the mixed gas is a low-boiling fraction (C) occurring during the production of pentafluoroethane, the low-boiling fraction (C) being obtained by:

(A) separating and recovering a gas component (A) by distillation, the gas component (A) containing at least chloropentafluoroethane and pentafluoroethane;

(B) bringing the gas component (A) into contact with hydrogen in the presence of a catalyst to remove chloropentafluoroethane and to obtain a gas component (B) containing at least pentafluoroethane and hydrogen; and

(C) separating the gas component (B) into a high-boiling fraction (C′) and a low-boiling fraction (C), the high-boiling fraction (C′) being based on pentafluoroethane and the low-boiling fraction (C) containing at least pentafluoroethane and hydrogen.

5. The process for recovering pentafluoroethane according to claim 1 , wherein the mixed gas is a low-boiling fraction (C) and/or a low-boiling fraction (E) occurring during the production of pentafluoroethane, the low-boiling fraction (C) and the low-boiling fraction (E) being obtained by:

(A) separating and recovering a gas component (A) by distillation, the gas component (A) containing at least pentafluoroethane;

(C) separating the gas component (A) into a low-boiling fraction (C) and a high-boiling fraction (C′), the low-boiling fraction (C) containing at least pentafluoroethane and the high-boiling fraction (C′) being based on pentafluoroethane;

(D) bringing the high-boiling fraction (C′) into contact with oxygen and/or an oxygen-containing compound in the presence of a catalyst to obtain a gas component (D); and

(E) separating the gas component (D) into a high-boiling fraction (E) and a low-boiling fraction (E), the high-boiling fraction (E) being based on pentafluoroethane and the low-boiling fraction (E) containing at least pentafluoroethane, and oxygen and/or the oxygen-containing compound.

6. The process for recovering pentafluoroethane according to claim 1 , wherein the mixed gas is a low-boiling fraction (C) and/or a low-boiling fraction (E) occurring during the production of pentafluoroethane, the low-boiling fraction (C) and the low-boiling fraction (E) being obtained by:

(A) separating and recovering a gas component (A) by distillation, the gas component (A) containing at least chloropentafluoroethane and pentafluoroethane;

(B) bringing the gas component (A) into contact with hydrogen in the presence of a catalyst to remove chloropentafluoroethane and to obtain a gas component (B) containing at least pentafluoroethane and hydrogen;

(C) separating the gas component (B) into a low-boiling fraction (C) and a high-boiling fraction (C′), the low-boiling fraction (C) containing at least pentafluoroethane and hydrogen and the high-boiling fraction (C′) being based on pentafluoroethane;

(D) bringing the high-boiling fraction (C′) into contact with oxygen and/or an oxygen-containing compound in the presence of a catalyst to obtain a gas component (D); and

(E) separating the gas component (D) into a high-boiling fraction (E) and a low-boiling fraction (E), the high-boiling fraction (E) being based on pentafluoroethane and the low-boiling fraction (E) containing at least pentafluoroethane, and oxygen and/or the oxygen-containing compound.

7. The process for recovering pentafluoroethane according to claim 1 , wherein the chlorinated solvent is at least one compound selected from the group consisting of dichloromethane, trichloromethane, tetrachloromethane, 1,1-dichloroethane, 1,1,1-trichloroethane, 1,1,1,2-tetrachloroethane, pentachloroethane, dichloroethylene, trichloroethylene and tetrachloroethylene.

8. The process for recovering pentafluoroethane according to claim 1 , wherein the non-condensable gas is at least one gas selected from the group consisting of hydrogen, nitrogen, oxygen and carbon monoxide.

9. A process for producing pentafluoroethane, wherein the chlorinated solvent including pentafluoroethane that is obtained by the recovering process according to claim 1 is used as a raw material of pentafluoroethane without separating pentafluoroethane.

10. A process for producing pentafluoroethane, comprising the steps of:

(I) fluorinating tetrachloroethylene and then recovering a crude pentafluoroethane by distillation which contains at least chloropentafluoroethane and pentafluoroethane;

(II) bringing the crude pentafluoroethane into contact with hydrogen in the presence of a catalyst to remove chloropentafluoroethane, and then separating the product into a low-boiling fraction (II) and a high-boiling fraction (II), the low-boiling fraction (II) containing at least pentafluoroethane and hydrogen and the high-boiling fraction (II) being based on pentafluoroethane;

(III) bringing the high-boiling fraction (II) into contact with oxygen and/or an oxygen-containing compound in the presence of a catalyst, and then separating the product into a high-boiling fraction (III) and a low-boiling fraction (III), the high-boiling fraction (III) being based on pentafluoroethane and the low-boiling fraction (III) containing at least pentafluoroethane, and oxygen and/or the oxygen-containing compound;

(IV) bringing the low-boiling fraction (II) and/or the low-boiling fraction (III) into contact with a chlorinated solvent to allow the chlorinated solvent to absorb pentafluoroethane; and

(V) subjecting the chlorinated solvent including pentafluoroethane to production of pentafluoroethane without separating pentafluoroethane to produce pentafluoroethane.

11. The process for producing pentafluoroethane according to claim 9 , wherein the chlorinated solvent is tetrachloroethylene.

12. The process for producing pentafluoroethane according to claim 10 , wherein the chlorinated solvent is tetrachloroethylene.

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →