IP Library Granted Patent US 9,023,270
Granted Patent B2
US 9,023,270 · App. 11/997,350 · Granted May 5, 2015

Method for producing ceramic honeycomb structure

Inventors: Osamu Tokudome (Kirishima, JP); Hirohisa Suwabe (Moka, JP)
Assignee: Hitachi Metals, Ltd.
B01D46/2418B01D39/2075B01D2279/30C04B35/478C04B38/0006C04B2111/00129C04B2111/00793C04B2235/3217C04B2235/3232C04B2235/3234C04B2235/3418C04B2235/3472C04B2235/5296C04B2235/5436C04B2235/5445C04B2235/656C04B2235/77C04B2235/79F01N2330/06F01N2330/30
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Quick Facts
Patent No.
US 9,023,270
App. No.
11/997,350
Granted
May 5, 2015
Kind
B2
Abstract

A method for producing a ceramic honeycomb structure comprising aluminum titanate as a main crystal, comprising the steps of mixing titania powder, alumina powder and amorphous silica powder, the molar ratio of the titania powder to the alumina powder being 45:55 to 55:45, the amount of the amorphous silica powder being 1-10 parts by mass per 100 parts by mass of the total of the titania powder and the alumina powder, to produce a moldable material; extruding said moldable material in a honeycomb shape; drying it; and then sintering it at 1300-1700° C.

Claims (15)

1. A method for producing a ceramic honeycomb structure comprising aluminum titanate as a main crystal, comprising the steps of

mixing

ceramic powder consisting of titania powder, alumina powder and amorphous silica powder having a purity of 99.5% or more, the molar ratio of the titania powder to the alumina powder being 48:52 to 52:48, the amount of the amorphous silica powder being 2-6 parts by mass per 100 parts by mass of the total of the titania powder and the alumina powder,

a binder,

a single pore-forming material, and

water, to produce a moldable material;

extruding said moldable material in a honeycomb shape;

drying said moldable material in a honeycomb shape; and then

sintering said moldable material in a honeycomb shape at 1400-1700° C.,

wherein said single pore-forming material consists of one item selected from the group consisting of wheat powder, graphite, and foamed resin particles.

2. The method for producing a ceramic honeycomb structure according to claim 1 , wherein amorphous silica powder is composed of molten silica obtained by melting silica stone.

3. The method for producing a ceramic honeycomb structure according to claim 1 , wherein said amorphous silica powder has an average particle size of 2-30 μm.

4. The method for producing a ceramic honeycomb structure according to claim 1 , wherein said amorphous silica powder has an aspect ratio of 1-7.

5. The method for producing a ceramic honeycomb structure according claim 1 , wherein said titania powder has an average particle size of 0.05-3 μm.

6. The method for producing a ceramic honeycomb structure according to claim 1 , wherein said alumina powder has an average particle size of 0.1-5 μm.

Assignments (5)
CHANGE OF NAME Recorded Sep 11, 2026
From: HITACHI METALS LTD.
To: PROTERIAL, LTD.
Reel/Frame 075976/0953 →
COMPANY SPLIT Recorded Jun 24, 2026
From: PROTERIAL, LTD.
To: MIRAI CASTING HOLDINGS, LTD.
Reel/Frame 075813/0141 →
NUNC PRO TUNC ASSIGNMENT Recorded Jun 24, 2026
From: MIRAI CASTING HOLDINGS, LTD.
To: MIRAI CASTING AMERICA INC.
Reel/Frame 075813/0149 →
CHANGE OF ADDRESS Recorded Jun 24, 2026
From: HITACHI METALS LTD.
To: HITACHI METALS LTD.
Reel/Frame 075981/0686 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 30, 2008
From: TOKUDOME, OSAMU; SUWABE, HIROHISA
To: HITACHI METALS, LTD.
Reel/Frame 020438/0086 →
Priority Claims (1)
JP 2005-222297 · Aug 1, 2005 · national
Continuity (1)
Related Publication 20100096783A1 · Apr 22, 2010