IP Library Granted Patent US 8,146,745
Granted Patent B2
US 8,146,745 · App. 12/045,378 · Granted Apr 3, 2012

Environmentally separable packaging device with attaching base

Assignee: CardPak, Inc.
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Quick Facts
Patent No.
US 8,146,745
App. No.
12/045,378
Granted
Apr 3, 2012
Kind
B2
Abstract

The present invention generally relates to a bubble package which allows a product to be displayed independently standing alone or hanging from a bracket/shelf, and also provides the ability to separate the paper and plastic portions of the package into at least two separate environmentally recycled portions. The paper based portion of the package operates as a display card and/or as a stiffener. The sides of the one or more display cards are bonded to one another to enclose the product within the plastic and prevent tampering with the product. The plastic portion, in addition to containing and displaying the product therein, optionally incorporates a base near the bottom of the package. The base protrudes from the bottom of the package and secures back onto the plastic portion via a securing mechanism. This arrangement allows the package to stand independent. Optionally, a corrugated plastic insert can be used to provide additional support to the unit. In a typical arrangement, the plastic portions and paper portions avoid being bonded or directly adhered to one another, allowing the card to be entirely separable and allowing for complete environmental recyclability.

Claims (63)

1. A de-constructable package comprising:

a front, wherein the front is a single unbroken piece;

a back;

a base; and

at least one insert,

wherein the at least one insert and the base are integrally formed and further comprise at least one hinge located there between, the least one hinge connecting the base to the at least one insert, and wherein the at least one hinge yields a passageway through which a portion of the unbroken front resides and is captured when the at least one hinge is in a closed position,

wherein the at least one insert has a top edge, a bottom edge, and at least one cavity,

wherein the front has at least one opening and the at least one cavity protrudes through the at least one opening,

wherein the base and the at least one insert together contain at least one locking mechanism, the locking mechanism having a first portion integrally formed on an outer surface of the at least one insert and a second portion integrally formed on an outer surface of the base, the first and second portions of the at least one locking mechanism being designed to operatively engage with one another, and wherein the base has a planar surface which is perpendicular to a planar surface of the insert when the locking mechanism is fully engaged, whereby the planar surface of the base provides a support for the de-constructable package wherein the planar surface of the insert is oriented vertically;

wherein the front, the back, the base and the at least one insert together form a de-constructable package,

wherein the combination of the base and the at least one insert permit the de-constructable package to stand independently,

wherein the front and back are formed from a paper-based material, the at least one insert is formed from a plastic-based material, and the front, the back and the at least one insert are recyclable, and

wherein the paper-based material portion and the plastic-based material portion of the de-constructable package do not suffer from a substantial amount of cross-contamination by the opposing material.

2. The de-constructable package of claim 1 , wherein the at least one insert is releasably located between the front and the back.

3. The de-constructable package of claim 1 , wherein the back further comprises at least one opening there through and the at least one cavity protrudes through the at least one opening.

4. The de-constructable package of claim 1 , wherein the front and back are secured to one another with the at least one insert being releasably located between the front and the back.

5. The de-constructable package of claim 1 , wherein the front is releasably directly secured to the back with the at least one insert being releasably located between the front and the back.

6. The de-constructable package of claim 1 , wherein the at least one insert further comprises at least one opening formed there through to permit the front to come into direct contact with the back.

7. The de-constructable package of claim 1 , wherein the at least one insert is fluted or corrugated.

8. The de-constructable package of claim 1 , further comprising a support insert which is fluted or corrugated.

9. The de-constructable package of claim 1 , wherein the front, the back and the at least one insert are attached via an adhesive.

10. The de-constructable package of claim 1 , wherein the back further comprises at least one removable section.

11. The de-constructable package of claim 1 , wherein the at least one insert further comprises at least one removable section.

12. The de-constructable package of claim 1 , wherein the first portion of the locking mechanism is a male locking mechanism and wherein the second portion of the locking mechanism is a female locking mechanism.

13. The de-constructable package of claim 1 , wherein the first portion of the locking mechanism is a female locking mechanism and wherein the second portion of the locking mechanism is a male locking mechanism.

14. A de-constructable package comprising:

a front, wherein the front is a single unbroken piece;

a back;

a base; and

at least one clamshell insert,

wherein the at least one clamshell insert and the base are integrally formed and further comprise at least one hinge located there between, the least one hinge connecting the base to the at least one insert, and wherein the at least one hinge yields a passageway through which a portion of the unbroken front resides and is captured when the at least one hinge is in a closed position,

wherein the at least one clamshell insert has a top edge, a bottom edge, and at least one cavity,

wherein the front has at least one opening and the at least one cavity protrudes through the at least one opening,

wherein the base and the at least one clamshell insert together contain at least one locking mechanism, the locking mechanism having a first portion integrally formed on an outer surface of the at least one clamshell insert and a second portion integrally formed on an outer surface of the base, the first and second portions of the at least one locking mechanism being designed to operatively engage with one another, and wherein the base has a planar surface which is perpendicular to a planar surface of the clamshell insert when the locking mechanism is fully engaged, whereby the planar surface of the base provides a support for the de-constructable package wherein the planar surface of the clamshell insert is oriented vertically;

wherein the front, the back, the base and the at least one insert together form a de-constructable package,

wherein the combination of the base and the at least one insert are integrally formed and permit the de-constructable package to stand independently,

wherein the front and back are formed from a paper-based material, the at least one insert is formed from a plastic-based material, and the front, the back and the at least one insert are recyclable, and

wherein the paper-based material portion and the plastic-based material portion of the de-constructable package do not suffer from a substantial amount of cross-contamination by the opposing material.

15. The de-constructable package of claim 14 , wherein the back further comprises at least one opening there through and the at least one cavity protrudes through the at least one opening.

16. The de-constructable package of claim 14 , wherein the front and back are secured to one another with the at least one insert being releasably located between the front and the back.

17. The de-constructable package of claim 14 , wherein the front is releasably directly secured to the back with the at least one insert being releasably located between the front and the back.

18. The de-constructable package of claim 14 , wherein the at least one insert further comprises at least one opening formed there through to permit the front to come into direct contact with the back.

19. The de-constructable package of claim 14 , wherein the at least one insert is fluted or corrugated.

20. The de-constructable package of claim 14 , further comprising a support insert which is fluted or corrugated.

21. The de-constructable package of claim 14 , wherein the front, the back and the at least one insert are attached via an adhesive.

22. The de-constructable package of claim 14 , wherein the front and the back are attached via a releasable adhesive.

23. The de-constructable package of claim 14 , wherein the back further comprises at least one removable section.

24. The de-constructable package of claim 14 , wherein the at least one insert further comprises at least one removable section.

25. The de-constructable package of claim 14 , wherein the first portion of the locking mechanism is a male locking mechanism and wherein the second portion of the locking mechanism is a female locking mechanism.

26. The de-constructable package of claim 14 , wherein the first portion of the locking mechanism is a female locking mechanism and wherein the second portion of the locking mechanism is a male locking mechanism.

27. A method for forming a de-constructable package comprising:

providing a front, wherein the front is a single unbroken piece;

providing a back;

providing a base;

providing at least one insert; and

securing the front, the back, the base and the at least one insert together to form a de-constructable package,

wherein the at least one insert and the base are integrally formed and further comprise at least one hinge located there between, the at least one hinge connecting the base to the at least one insert, and wherein the at least one hinge yields a passageway through which a portion of the unbroken front resides and is captured when the at least one hinge is in a closed position,

wherein the at least one insert has a top edge, a bottom edge, and at least one cavity,

wherein the front has at least one opening and the at least one cavity protrudes through the at least one opening,

wherein the base and the at least one insert together contain at least one locking mechanism, the locking mechanism having a first portion integrally formed on an outer surface of the at least one insert and a second portion integrally formed on an outer surface of the base, the first and second portions of the at least one locking mechanism being designed to operatively engage with one another, and wherein the base is perpendicular to the insert when the locking mechanism is engaged,

wherein the combination of the base and the at least one insert permit the de-constructable package to stand independently,

wherein the front and back are formed from a paper-based material, the at least one insert is formed from a plastic-based material, and the front, the back and the at least one insert are recyclable, and

wherein the paper-based material portion and the plastic-based material portion of the de-constructable package do not suffer from a substantial amount of cross-contamination by the opposing material.

Assignments (9)
RELEASE OF SECURITY INTEREST Recorded Apr 28, 2021
From: ANTARES CAPITAL LP, AS AGENT
To: ROHRER CP LLC
Reel/Frame 056072/0528 →
SECURITY INTEREST Recorded Mar 15, 2021
From: ROHRER CP LLC; ROHRER CORPORATION
To: ANTARES CAPITAL LP, AS AGENT
Reel/Frame 055586/0829 →
SECURITY INTEREST Recorded Mar 15, 2021
From: ROHRER CP LLC; ROHRER CORPORATION
To: CANTOR FITZGERALD SECURITIES
Reel/Frame 055596/0920 →
SECURITY INTEREST Recorded May 15, 2019
From: ROHRER CP LLC
To: ANTARES CAPITAL LP, AS AGENT
Reel/Frame 049182/0976 →
RELEASE OF SECURITY INTEREST Recorded Oct 1, 2018
From: U.S. BANK NATIONAL ASSOCIATION, FOR ITSELF AND AS ADMINISTRATIVE AGENT
To: ROHRER CP LLC
Reel/Frame 047024/0467 →
SECURITY INTEREST Recorded Aug 31, 2017
From: ROHRER CORPORATION
To: U.S. BANK NATIONAL ASSOCIATION
Reel/Frame 043466/0621 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 19, 2016
From: MOPAK LIMITED
To: ROHRER CP LLC
Reel/Frame 039778/0142 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 9, 2009
From: CARDPAK, INC.
To: MOPAK, LTD.
Reel/Frame 022081/0725 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 16, 2008
From: MATTIUCCI, JAMES J.; BURRESS, STEPHEN E.; KIBORT, RALPH W.
To: CARDPAK, INC.; J & S IMPORTS, LLC.; ELLISA, LLC
Reel/Frame 021242/0275 →
Continuity (2)
Provisional Application 60906104 · Mar 9, 2007
Related Publication 20080217199A1 · Sep 11, 2008