Multifunctional CVD coatings
View Patent ↗Multifunctional reactive polymers created by chemical vapor deposition (CVD) and methods of making such polymeric systems are provided. Such polymers provide multifunctional surfaces which can present two or more different molecules (e.g. biological ligands) in controlled ratios. Polymers may include compositional gradients allowing attached ligands to be presented as continuous gradients across a surface. The polymer compositions are modularly designable and applicable to a wider range of applications, including biomedical devices and diagnostic systems.
1. A polymeric film comprising a reactive and multifunctional copolymer comprising a first substituted p-xylylene unit having a first reactive functional group, wherein the first substituted p-xylylene unit is introduced at a first position with respect to a substrate on which the copolymer is formed so that distribution of the first substituted p-xylylene unit in the copolymer forms a first compositional gradient in a first direction in the film and a second substituted p-xylylene unit comprising a second reactive functional group distinct from said first reactive functional group, wherein the second substituted p-xylylene unit is introduced at a second position with respect to the substrate so that said second substituted p-xylylene unit forms a second compositional gradient in a second direction in the film, wherein at least one of the first and second compositional gradients corresponds to an x-dimension or a y-dimension of the film and the first position and second position are distinct from one another.
2. The polymeric film of claim 1 , wherein the first and second directions of the respective first and second compositional gradients are convergent relative to one another.
3. The polymeric film of claim 1 , wherein the first and second directions of the respective first and second compositional gradients are divergent relative to each other.
4. The polymeric film of claim 1 , wherein one of the first and second substituted p-xylylene units comprises an amine group and the other of the first and second substituted p-xylylene units comprises a carbonyl group.
5. The polymeric film of claim 4 , wherein the amine group is selected from —NH 2 and —CH 2 NH 2 and the carbonyl group is selected from —CHO, —COCH 3 , —COC 2 H 5 , —COC n H 2n+1 , where n ranges from 3 to 8, —COCF 3 , —COC 2 F 5 , —COC n′ F 2n′+1 , where n′ ranges from 3 to 8, COC 6 H 5 , —CH 2 OCOCH 3 , —COOCH 3 , —CH 2 OCOCOOC 6 F 6 , and —CH 2 OCOCF 3 .
6. The polymeric film of claim 1 , wherein the first and second substituted p-xylylene units are substantially unreactive with each other.
7. The polymeric film of claim 1 , wherein the first substituted p-xylylene unit comprises a group selected from —CHO, —COCH 3 , —COC 2 H 5 , —COC n H 2n+1 , where n ranges from 3 to 8, —COCF 3 , —COC 2 F 5 , —COC n′ F 2n′+1 , where n′ ranges from 3 to 8, —COC 6 H 5 , —NH 2 , —CH 2 NH 2 , —C≡CH, —CH 2 OH, —CH 2 OCH 3 , —CH 2 OCOCH 3 , —COOCH 3 , —CH 2 OCOCOOC 6 F 6 , —CH 2 OCOCF 3 , —Cl, —Br, and —F.
8. A method of making a polymeric film having a compositional gradient in at least one direction, the method comprising:
sublimating a first paracyclophane monomer in a first stream;
sublimating a second paracyclophane monomer in a second stream, wherein at least one of the first and second paracyclophane monomers is a substituted paracyclophane and the first paracyclophane monomer is distinct from the second paracyclophane monomer;
pyrolyzing at least a portion of the first and second paracyclophane monomers to generate first and second reactive monomers respectively; and
introducing the first and second reactive monomers into a deposition chamber comprising a substrate, wherein the first reactive monomer enters the chamber at a first position with respect to the substrate and the second reactive monomer enters the chamber at a second position distinct from the first position with respect to the substrate, wherein the first reactive monomer and the second reactive monomer polymerize to form the polymeric film having the compositional gradient in at least one direction on the substrate.
9. The method of claim 8 , wherein at least one of the first and second paracyclophane monomers which is substituted comprises a group selected from —CHO, —COCH 3 , —COC 2 H 5 , —COC n H 2n+1 , where n ranges from 3 to 8, —COCF 3 , —COC 2 F 5 , —COC n′ F 2n′+1 , where n′ ranges from 3 to 8, —COC 6 H 5 , —NH 2 , —CH 2 NH 2 , —C≡CH, —CH 2 OH, —CH 2 OCH 3 , —CH 2 OCOCH 3 , —COOCH 3 , —CH 2 OCOCOOC 6 F 6 , —CH 2 OCOCF 3 , —Cl, —Br, and —F.
10. The method of claim 8 , wherein both the first and second paracyclophane monomers are substituted and the first paracyclophane monomer comprises an amine group and the second paracyclophane monomer comprises a carbonyl group.
11. The method of claim 8 , wherein the first and second positions in the chamber are substantially opposite to one another.
12. The method of claim 8 , wherein the sublimating of the first paracyclophane monomer occurs at a first temperature and the sublimating of the second paracyclophane monomer occurs at a second temperature distinct from the first temperature.
13. The method of claim 8 , wherein the introducing further comprises changing the amount of one of the first or second reactive monomers relative to the other of the first and second reactive monomers in order to control a ratio of the first and second reactive monomers present in the polymeric film.
14. The method of claim 8 , wherein the pyrolyzing at least a portion of the first and second paracyclophane monomers comprises independently pyrolyzing said first paracyclophane monomer in said first stream and said second paracyclophane monomer in said second stream.
15. The polymeric film of claim 1 , wherein the first position is about 180° apart from the second position.
16. The polymeric film of claim 1 , wherein the copolymer is semi-crystalline.
17. The polymeric film of claim 1 , wherein the first position is about 120° apart from the second position.
18. The polymeric film of claim 1 , wherein the first substituted p-xylylene unit has a concentration which decreases along the first compositional gradient as distance increases from the first position and the second substituted p-xylylene unit has a concentration which decreases along the second compositional gradient as distance increases from the second position, wherein the first and second positions are opposite to one another.
19. A polymeric film comprising a reactive and multifunctional copolymer comprising a first substituted p-xylylene unit having a first reactive functional group, wherein distribution of the first substituted p-xylylene unit in the copolymer forms a first compositional gradient in at least one direction in the film and a second substituted p-xylylene unit comprising a second reactive functional group distinct from said first reactive functional group, wherein said second substituted p-xylylene unit forms a second compositional gradient in a second direction in the film, wherein the first substituted p-xylylene unit is deposited countercurrent to the second substituted p-xylylene unit, and at least one of the first and second compositional gradients corresponds to an x-dimension or a y-dimension of the film.
20. The polymeric film of claim 19 , wherein the first substituted p-xylylene unit has a concentration which decreases along the first compositional gradient as distance increases from a first introduction position and the second substituted p-xylylene unit has a concentration which decreases along the second compositional gradient as distance increases from a second introduction position, wherein the first and second introduction positions are opposite to one another.