Screening system

1. A method for recycling solids in a drilling mud fluid such that the recycled solids have dimensions within a selected size range compatible with minimizing formation damage during drilling of a specific formation, the method comprising the steps of:

a) screening a drill cuttings and drilling mud fluids mixture feed through a stack of at least three screen assemblies mounted in a vibratory screening apparatus, the said mixture feed being passed successively through the at least three screen assemblies with screen meshes of successively finer cut so as to produce a screened fluid; and

b) returning solids which have passed through a first screen assembly but are retained by a second screen assembly through a solids outlet to the screened fluid.

2. The method of recycling solids of claim 1 , wherein the solids pass through the first screen assembly onto a first flow back tray and then onto the second screen assembly before being returned to the screened fluid.

3. The method of recycling solids of claim 2 , wherein the solids pass from the first flow back tray through an upper connecting opening and then through an intermediate connecting opening before being retained by the second screen assembly.

4. A vibratory screening apparatus for use in removing solids from a drill cuttings and drilling mud fluids mixture feed, where said solids have dimensions with a selected size range, said apparatus comprising:

at least one floating basket mounted so as to be vibratable, in use of the apparatus, by a vibrator device formed and arranged for vibrating said basket;

said basket mounting a stack of screen assemblies and a static outer housing having a base support formed and arranged for mounting said at least one floating basket, said stack of screen assemblies having at least three screen assemblies with screen meshes of successively finer cut, through which said mixture feed can be successively screened in use of the apparatus to produce a screened fluid;

characterized in that a solids outlet from a second screen assembly of said stack is formed and arranged to return separated solids, having dimensions within a selected size range, compatible with minimizing formation damage during drilling of a specific formation, to a said screened fluid from a screening operation.

5. The vibratory screening apparatus of claim 4 , further comprising a flow back tray located between a first screen assembly and said second screen assembly, said flow back tray formed and arranged for the drill cuttings and drilling mud fluids mixture feed that has passed through said first screen assembly to flow to said second screen assembly.

6. The vibratory screening apparatus of claim 5 , wherein said flow back tray is located between an upper connecting opening and an intermediate connecting opening, said upper connecting opening formed and arranged to receive the drill cuttings and drilling mud fluids mixture feed from said flow back tray and said intermediate connecting opening formed and arranged to pass the drill cuttings and drilling mud fluids mixture feed received from said upper connecting opening to said second screen assembly.

7. A method for recycling solids in a drilling mud fluid such that the recycled solids have dimensions within a selected size range compatible with minimizing formation damage during drilling of a specific formation, the method comprising the steps of:

a) screening a drill cuttings and drilling mud fluids mixture feed through a stack of at least three screen assemblies mounted in a vibratory screening apparatus, the said mixture feed being passed successively through the at least three screen assemblies with screen meshes of successively finer cut so as to produce a screened fluid;

b) passing drill cuttings and drilling mud fluids mixture feed through a first screen assembly, onto a first flow back tray, through an upper connecting opening, through an intermediate connecting opening and onto a second screen assembly, the second screen assembly retaining solids that have passed through the first screen assembly; and

c) returning the solids through a solids outlet to the screened fluid.

8. A vibratory screening apparatus for use in removing solids from a drill cuttings and drilling mud fluids mixture feed, where said solids have dimensions with a selected size range, said apparatus comprising:

at least one floating basket mounted so as to be vibratable, in use of the apparatus, by a vibrator device formed and arranged for vibrating said basket;

said basket mounting a stack of screen assemblies and a static outer housing having a base support formed and arranged for mounting said at least one floating basket, said stack of screen assemblies having at least three screen assemblies with screen meshes of successively finer cut, through which said mixture feed can be successively screened in use of the apparatus to produce a screened fluid; and

a flow back tray located between a first screen assembly and a second screen assembly;

characterized in that a solids outlet from a second screen assembly of said stack is formed and arranged to return separated solids, having dimensions within a selected size range, compatible with minimizing formation damage during drilling of a specific formation, to a said screened fluid from a screening operation; and

said flow back tray formed and arranged to receive the drill cuttings and drilling mud fluids mixture feed that has passed through the first screen assembly and pass received drill cuttings and drilling mud fluids mixture feed to the second screen assembly.