IP Library Granted Patent US 8,009,409
Granted Patent B2
US 8,009,409 · App. 12/058,772 · Granted Aug 30, 2011

Electrochemical capacitor

Assignee: Integrated Resources Recovery, Inc.
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Quick Facts
Patent No.
US 8,009,409
App. No.
12/058,772
Granted
Aug 30, 2011
Kind
B2
Abstract

An electroactive material for charge storage and transport in an electrochemical capacitor. The material is formed of a plurality of nanocomponents including nanoparticles, in turn formed of conductive carbon-based clusters bound together by a conductive carbon-based cluster binder including nanoclusters and nanocluster binders, all having high densities of mobile charge carriers (electrons, electronic acceptors, ionic species). A terminal is electrically coupled to the nanoparticles for charge transport.

Claims (51)

1. An electroactive material for charge transport in an electrochemical capacitor comprising,

a first plurality of particles, each particle including,

a plurality of clusters, each cluster including,

a carbon nanosphere core,

a composite layer surrounding and bound to the nanosphere core, the composite layer including zinc sulfide nanoclusters embedded in the composite layer, and

a binding composite binding the plurality of clusters,

a first terminal electrically coupled to the first plurality of particles for charge transport.

2. The electroactive material of claim 1 further including,

a second plurality of particles, each particle including,

a plurality of clusters, each cluster including,

a carbon nanosphere core,

a composite layer surrounding and bound to the nanosphere core, the composite layer including nanoclusters embedded in the composite layer, and

a binding composite binding the plurality of clusters,

a second terminal electrically coupled to the second plurality of particles for charge transport.

3. The electroactive material of claim 2 wherein the second plurality of particles are substantially the same as the first plurality of particles including zinc sulfide nanoclusters.

4. The electroactive material of claim 2 wherein the second plurality of particles are substantially different from the first plurality of particles including zinc sulfide nanoclusters.

5. The electroactive material of claim 4 wherein the zinc sulfide nanoclusters are charge receptors or charge donors and wherein charge transport uses electrolyte ions.

6. The electroactive material of claim 2 wherein the second plurality of particles are separated from the first plurality of particles by an ion permeable membrane.

7. The electroactive material of claim 2 wherein the carbon nanosphere core have a diameter of less than approximately 100 nanometers.

8. The electroactive material of claim 2 wherein the composite layer has a wall thickness of less than approximately 1200 nanometers.

9. The electroactive material of claim 2 wherein a substantial number of the clusters have a diameter of less than approximately 1200 nanometers.

10. A electrochemical capacitor comprising,

a first electroactive electrode including,

a first plurality of particles, each particle including,

a plurality of clusters, each cluster including,

a carbon nanosphere core,

a composite layer surrounding and bound to the nanosphere core, the composite layer including zinc sulfide nanoclusters embedded in the composite layer, and

a binding composite binding the plurality of clusters,

a first terminal electrically coupled to the first plurality of particles for charge transport,

a second electroactive electrode including,

a second plurality of particles, each particle including,

a plurality of clusters, each cluster including,

a carbon nanosphere core,

a composite layer surrounding and bound to the nanosphere core, the composite layer including zinc sulfide nanoclusters embedded in the composite layer, and

a binding composite binding the plurality of clusters,

a second terminal electrically coupled to the second plurality of particles for charge transport,

a separator between the first electrode and the second electrode,

an electrolyte contacting the first and second electrodes for charge transport between the first and second electrodes using electrolyte ions.

11. The electrical device of claim 10 wherein the zinc sulfide nanoclusters facilitate transport of charges for discharging and for recharging.

12. The electrical device of claim 10 wherein the composite layer is conductive to electrically couple the nanosphere core to the zinc sulfide nanoclusters to provide high energy density.

13. The electrical device of claim 10 wherein the first electroactive electrode and the second electroactive electrode are formed of tire char and wherein the composite layers for the first and second electroactive electrodes are conductive to electrically couple the nanosphere cores to the nanoclusters to provide high energy density and high power density.

14. The electrical device of claim 10 wherein the first electroactive electrode and the second electroactive electrode are formed of tire char and are heavy-metal free and wherein the composite layers for the first and second electroactive electrodes are conductive to electrically couple the nanosphere cores to the nanoclusters to provide high energy density and high power density.

15. The electrical device of claim 10 wherein the first electroactive electrode and the second electroactive electrode are formed of tire char and are heavy-metal free and wherein the composite layers for the first and second electroactive electrodes are conductive to electrically couple the nanosphere cores to the nanoclusters to provide high energy density and where the zinc sulfide nanoclusters facilitate discharging and recharging.

16. The electrical device of claim 10 wherein the first electroactive electrode and the second electroactive electrode are entirely tire char.

17. An electroactive material for charge transport in an electrochemical capacitor comprising,

a plurality of nanocomponents including nanoparticles formed of conductive carbon-based clusters bound together by a conductive carbon-based cluster binder and including nanoclusters and nanocluster binders, the nanocomponents having high densities of mobile charge carriers, the nanocomponents in combination supply high densities of electrons and electron acceptor sites for facilitating electron travel through the binders with proximity to the nanoclusters,

a terminal electrically coupled to the nanoparticles for charge transport.

18. The electroactive material of claim 17 wherein the nanoparticles provide large surface areas including particle sizes of less than about 100 nanometers for providing ready access of an electrolyte to the nanocomponents to enhance energy and power densities.

19. The electroactive material of claim 18 further including,

a second plurality of nanocomponents including nanoparticles formed of conductive carbon-based clusters bound together by a conductive carbon-based cluster binder and including nanoclusters and nanocluster binders, the second plurality of nanocomponents having high densities of mobile charge centers, the second plurality of nanocomponents in combination supply high densities of electrons and electron acceptor sites for facilitating electron travel through the binders with proximity to the nanoclusters,

a second terminal electrically coupled to the nanoparticles of the second plurality of nanocomponents for charge transport.

Assignments (2)
SECURITY INTEREST Recorded Jun 23, 2014
From: INTEGRATED RESOURCE RECOVERY, INC.
To: COHA, PETER D.
Reel/Frame 033212/0960 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 20, 2008
From: REYNOLDS, THOMAS A.
To: INTEGRATED RESOURCES RECOVERY, INC.
Reel/Frame 020993/0715 →
Continuity (1)
Related Publication 20090244810A1 · Oct 1, 2009