POLYURETHANE FORMULATION USING PROTEIN-BASED MATERIAL
A method is provided for preparing a polyol from a protein-based precursor material, the polyol substitute thus produced, and a process for the use of the protein-based polyol substitute thus prepared for the further preparation of polyurethane.
1 . A method for preparing a polyol useful in preparing a polyurethane comprising:
mixing a protein-based precursor material with a solvent to form the polyurethane.
2 . The method of claim 1 wherein the solvent is water.
3 . The method of claim 1 wherein the protein-based precursor material is an animal protein or vegetable protein.
4 . The method of claim 3 wherein the protein-based precursor material is egg white.
5 . A process for the preparation of polyurethane comprising the steps of:
providing an A-side component comprising an isocyanate;
providing a protein-based precursor material;
mixing the protein-based precursor material with a solvent to produce a protein-based polyol substitute as a B-side component; and
reacting the A-side component and the B-side component to form a polyurethane.
6 . The process of claim 5 wherein the A-side component is MDI, NDI, TDI or HDI.
7 . The process of claim 5 wherein the protein-based precursor material is an animal protein or a vegetable protein.
8 . The process of claim 7 wherein the protein-based precursor material is egg white.
9 . The process of claim 5 wherein the solvent is water.
10 . The process of claim 5 wherein the A-side:B-side ratio is about 102:100.
11 . A polyurethane foam comprising an isocyanate in combination with a protein-based polyol substitute.
12 . The polyurethane foam of claim 11 wherein the protein-based polyol substitute is prepared by mixing a protein-based precursor material with a solvent.
13 . The polyurethane foam of claim 11 wherein the ratio of isocyanate to protein-based polyol substitute is about 1:1.
14 . The polyurethane foam of claim 11 wherein the protein-based precursor material is an animal protein or vegetable protein.
15 . The polyurethane foam of claim 14 wherein the protein-based precursor material is egg white.