IP Library Granted Patent US 7,961,293
Granted Patent B2
US 7,961,293 · App. 12/076,307 · Granted Jun 14, 2011

Lithographic apparatus and device manufacturing method

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Quick Facts
Patent No.
US 7,961,293
App. No.
12/076,307
Granted
Jun 14, 2011
Kind
B2
Abstract

In an immersion lithography apparatus or device manufacturing method, the position of focus of the projected image is changed during imaging to increase focus latitude. In an embodiment, the focus may be varied using the liquid supply system of the immersion lithographic apparatus.

Claims (52)

1. A lithographic apparatus, comprising:

a support structure configured to hold a patterning device, the patterning device configured to impart a beam of radiation with a pattern in its cross-section;

a substrate table configured to hold a substrate;

a projection system configured to project the patterned beam onto a target portion of the substrate, the projection system comprising a movable optical element;

a liquid supply system configured to fill a space between the projection system and the substrate with a liquid, wherein the optical element is arranged, in use, to be in contact with the liquid; and

a controller configured to move the optical element while in contact with the liquid, the optical element being tiltable relative to other optical elements in the projection system.

2. The apparatus of claim 1 , wherein the controller is configured to vary a position of focus by moving the optical element.

3. The apparatus of claim 1 , wherein the optical element is movable by action of pressure of the liquid.

4. The apparatus of claim 3 , wherein movement of the substrate is effective to generate the pressure.

5. The apparatus of claim 1 , wherein the optical element is moveable in a direction substantially parallel to an optical axis of the apparatus.

6. The apparatus of claim 1 , further comprising an actuator configured to move the optical element.

7. The apparatus of claim 1 , wherein the optical element is a substantially plane parallel plate.

8. A device manufacturing method, comprising:

providing a liquid to a space between an optical element of a projection system of a lithographic apparatus and a substrate;

projecting a patterned beam of radiation, using the projection system, through the liquid onto a target portion of the substrate; and

tilting the optical element while in contact with the liquid relative to other optical elements in the projection system.

9. The method of claim 8 , comprising focusing the patterned beam of radiation at a plurality of positions by moving the optical element.

10. The method of claim 8 , comprising moving the optical element by action of pressure of the liquid on the optical element.

11. The method of claim 10 , comprising generating the pressure in the liquid by movement of the substrate.

12. The method of claim 8 , comprising moving the optical element in a direction substantially parallel to an optical axis of the lithographic apparatus.

13. The method of claim 8 , wherein the optical element is a substantially plane parallel plate.

14. A lithographic apparatus, comprising:

a support structure configured to hold a patterning device, the patterning device configured to impart a beam of radiation with a pattern in its cross-section;

a substrate table configured to hold a substrate;

a projection system configured to project the patterned beam onto a target portion of the substrate, the projection system having an optical axis along which the patterned beam is focused and comprising a movable optical element;

a liquid supply system configured to fill a space between the projection system and the substrate with a liquid, wherein the optical element is arranged, in use, to be in contact with the liquid; and

a controller configured to move the substrate, the patterning device, or both the patterning device and substrate in a direction other than orthogonal to the optical axis throughout projection of the target portion through the liquid and to move the optical element while in contact with the liquid, the optical element being tiltable relative to other optical elements in the projection system.

15. The apparatus of claim 14 , wherein the patterned beam is focused at a plurality of positions relative to the substrate during projection of the patterned beam by action of the liquid.

16. The apparatus of claim 14 , wherein the controller is configured to move the substrate to achieve a tilt of up to 1 micrometer difference in vertical height between ends of the substrate.

17. A device manufacturing method, comprising:

providing a liquid to a space between an optical element of a projection system of a lithographic apparatus and a substrate;

patterning a radiation beam with a patterning device;

projecting the patterned beam of radiation, using the projection system, through the liquid along an optical axis onto a target portion of the substrate;

moving the substrate, the patterning device, or both the patterning device and substrate in a direction other than orthogonal to the optical axis throughout projecting of the target portion through the liquid; and

tilting the optical element while in contact with the liquid relative to other optical elements in the projection system.

18. The method of claim 17 , wherein the patterned beam is focused at a plurality of positions relative to the substrate during projecting of the patterned beam by action of the liquid.

19. The method of claim 17 , comprising moving the substrate to achieve a tilt of up to about 1 micrometer difference in vertical height between ends of the substrate.

20. A lithographic apparatus, comprising:

a support structure configured to hold a patterning device, the patterning device configured to impart a beam of radiation with a pattern in its cross-section;

a substrate table configured to hold a substrate;

a projection system configured to project the patterned beam onto a target portion of the substrate, the projection system having an optical axis along which the patterned beam is focused and comprising a movable optical element;

a liquid supply system configured to fill a space between the projection system and the substrate with a liquid, wherein the optical element is arranged, in use, to be in contact with the liquid; and

a controller configured to vibrate the substrate up and down in a direction substantially parallel to the optical axis at a frequency less than the laser frequency of the patterned beam throughout projection of the target portion through the liquid and to move the optical element while in contact with the liquid, the optical element being tiltable relative to other optical elements in the projection system.

21. The apparatus of claim 20 , wherein controller is configured to vibrate the substrate by up to about 1 micrometer in the direction substantially parallel to the optical axis.

22. The apparatus of claim 20 , wherein the frequency is less than 4 kH z .

23. A device manufacturing method, comprising:

providing a liquid to a space between an optical element of a projection system of a lithographic apparatus and a substrate;

projecting the patterned beam of radiation, using the projection system, through the liquid along an optical axis onto a target portion of the substrate;

vibrating the substrate up and down in a direction substantially parallel to the optical axis at a frequency less than the laser frequency of the patterned beam throughout projecting of the target portion through the liquid; and

tilting the optical element while in contact with the liquid relative to other optical elements in the projection system.

24. The method of claim 23 , comprising vibrating the substrate by up to about 1 micrometer in the direction substantially parallel to the optical axis.

25. The method of claim 23 , wherein the frequency is less than 4 kH z .

Assignments (4)
A MODIFYING CONVERSION Recorded Jan 18, 2011
From: CARL ZEISS SMT AG
To: CARL ZEISS SMT GMBH
Reel/Frame 025763/0367 →
CORRECTIVE ASSIGNMENT TO CORRECT THE FIFTH ASSIGNOR'S NAME PREVIOUSLY RECORDED ON REEL 020718, FRAME 0028. ASSIGNORS HEREBY CONFIRM THE ASSIGNMENT OF THE ENTIRE INTEREST. Recorded Jul 28, 2008
From: STREEFKERK, BOB; BASELMANS, JOHANNES JACOBUS MATHEUS; ENGELEN, ADRIANUS FRANCISCUS PETRUS; FINDERS, JOZEF MARIA; GRAUPNER, PAUL; MULKENS, JOHANNES CATHARINUS HUBERTUS; VAN SCHOOT, JAN BERNARD PLECHCLMUS
To: ASML NETHERLANDS B.V.; CARL ZEISS SMT AG
Reel/Frame 021306/0107 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNOR'S NAME, PREVIOUSLY RECORDED ON REEL 020718 FRAME 0028. Recorded Jul 28, 2008
From: STREEFKERK, BOB; BASELMANS, JOHANNES JACOBUS MATHEUS; ENGELEN, ADRIANUS FRANCISCUS PETRUS; FINDERS, JOZEF MARIA; GRAUPNER, PAUL; MULKENS, JOHANNES CATHARINUS HUBERTUS; VAN SCHOOT, JAN BERNARD PLECHELMUS
To: ASML NETHERLANDS B.V.; CARL ZEISS SMT AG
Reel/Frame 021422/0157 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 17, 2008
From: STREEFKERK, BOB; BASELMANS, JOHANNES JACOBUS MATHEUS; ENGELEN, ADRIANUS FRANCISCUS PETRUS; FINDERS, JOZEF MARIA; GRAEUPNER, PAUL; MULKENS, JOHANNES CATHARINUS HUBERTUS; VAN SCHOOT, JAN BERNARD PLECHELMUS
To: ASML NETHERLANDS B.V.; CARL ZEISS SMT AG
Reel/Frame 020718/0028 →