IP Library Granted Patent US 7,894,931
Granted Patent B2
US 7,894,931 · App. 12/078,865 · Granted Feb 22, 2011

Method and apparatus for prediction of amount of deformation due to shrinkage of molded article

Assignees: Denso Corporation; Toyota Jidosha Kabushiki Kaisha; Toyoda Gosei Co., Ltd.; Kanto Auto Works, Ltd; Toyota Boshoku Kabushiki Kaisha
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Quick Facts
Patent No.
US 7,894,931
App. No.
12/078,865
Granted
Feb 22, 2011
Kind
B2
Abstract

The method of predicting the amount of deformation due to shrinkage of a molded article of the present invention finds a support point P of the bending moment M from a distribution of shrinkage rates of a molding material forming a molded article 10 and uses the support point P to predict the amount of deformation. At that time, it is preferable to use the support point P to find the bending moment M and to use the bending moment M to predict the amount of deformation.

Claims (18)

1. A method of predicting an amount of deformation due to shrinkage of a molded article comprising:

a processor finding a support point of a bending moment from a distribution of shrinkage rates of a molding material forming the molded article;

the processor using said support point to find said bending moment; and

the processor using said bending moment to predict said amount of deformation,

wherein said molded article has a base on which a rib is provided, and a cross point of an extension direction of virtual extension toward the base side of a region where a distribution of shrinkage rates of the molding material forming the rib becomes discontinuous and a region where a distribution of shrinkage rates of said molding material forming said base becomes discontinuous in a cross-section of said molded article substantially perpendicular to said rib and including said rib is made said support point of said bending moment causing said rib to deform.

2. A method as set forth claim 1 , further comprising the processor determining said distribution of shrinkage rates from an orientation direction of said molding material.

3. A method as set forth in claim 2 , wherein said molded article is formed by injecting a molten state molding material into a mold in a state having velocity in a predetermined flow direction, then solidifying it.

4. A method as set forth in claim 3 , further comprising the processor finding said orientation direction of said molding material from a distribution of velocity of said molten state molding material in said mold, said distribution determined based on a temperature distribution in a process of solidification of said molten state molding material in said mold.

5. A method as set forth in claim 1 , wherein said support point is a point of counterflexure of a path drawn by a center of an inscribed circle in a cross-section of said molded article substantially perpendicular to said rib and including said rib.

6. A method as set forth claim 1 , wherein said support point is an intersection of a line bisecting a thickness of said base and a line bisecting a thickness of said rib in a cross-section of said molded article substantially perpendicular to said rib and including said rib.

7. A method as set forth claim 1 , wherein said support point is a point of counterflexure of a path drawn by a location where the temperature gradient is zero when said molten state molding material solidifies in a cross-section of said molded article substantially perpendicular to said rib and including said rib.

8. A method as set forth in claim 1 , wherein said molded article is an injection molded article.

9. An apparatus for predicting an amount of deformation due to shrinkage of a molded article provided with:

a unit finding a support point of a bending moment from a distribution of shrinkage rates of a molding material forming a molded article,

a unit using said support point to find said bending moment, and

a unit using said bending moment to predict said amount of deformation,

wherein said molded article has a base on which a rib is provided, and

a cross point of an extension direction of virtual extension toward the base side of a region where a distribution of shrinkage rates of the molding material forming the rib becomes discontinuous and a region where a distribution of shrinkage rates of said molding material forming said base becomes discontinuous in a cross-section of said molded article substantially perpendicular to said rib and including said rib is made said support point of said bending moment causing said rib to deform.

Assignments (2)
CHANGE OF NAME Recorded Oct 4, 2012
From: KANTO AUTO WORKS, LTD.
To: TOYOTA MOTOR EAST JAPAN, INC.
Reel/Frame 029283/0398 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 16, 2008
From: ARAI, TSUYOSHI; TAKAHARA, TADAYOSHI; SAIGO, YOSHIHITO; INOYAMA, TATSUYA; KOYAMA, HIROSHI
To: DENSO CORPORATION; TOYOTA JIDOSHA KABUSHIKI KAISHA; TOYODA GOSEI CO., LTD.; KANTO AUTO WORKS, LTD.; TOYOTA BOSHOKU KABUSHIKI KAISHA
Reel/Frame 021103/0592 →
Priority Claims (1)
JP 2007-101804 · Apr 9, 2007 · national
Continuity (1)
Related Publication 20080246188A1 · Oct 9, 2008