IP Library Patent Application 12086822
Patent Application
App. No. 12/086,822

Iron-Nickel-Chrome-Silicon-Alloy

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Patent No.
US None
App. No.
12/086,822
Abstract

Iron-nickel-chromium-silicon alloy having (in % by weight) 34 to 42% nickel, 18 to 26% chromium, 1.0 to 2.5% silicon, and additives of 0.05 to 1% Al, 0.01 to 1% Mn, 0.01 to 0.26% lanthanum, 0.0005 to 0.05% magnesium, 0.01 to 0.14% carbon, 0.01 to 0.14% nitrogen, max. 0.01% sulfur, max. 0.005% B, remainder iron and the usual impurities resulting from the production process.

Claims (54)

1 . An iron-nickel-chromium-silicon alloy comprising, in % by weight, 34 to 42% nickel, 18 to 26% chromium, 1.0 to 2.5% silicon, and further comprising, as additives; 0.05 to 1% Al, 0.01 to 1% Mn, 0.01 to 0.26% lanthanum, 0.0005 to 0.05% magnesium, 0.01 to 0.14% carbon, 0.01 to 0.14% nitrogen, no more than 0.01% sulfur, no more than 0.005% B, remainder being iron and the usual impurities resulting from the production process.

2 . The alloy of claim 1 , wherein the nickel content is 34 to 39% by weight.

3 . The alloy of claim 1 , wherein the nickel content is 34 to 38% by weight.

4 . The alloy of claim 1 , wherein the nickel content is 34 to 37% by weight.

5 . The alloy of claim 1 , wherein the nickel content is 37 to 38% by weight.

6 . The alloy claim 1 wherein the chromium content is 20 to 24% by weight.

7 . The alloy of claim 1 , wherein the chromium content is 21 to 24% by weight.

8 . The alloy of claim 1 having wherein the a silicon content is 1.5 to 2.5% by weight.

9 . The alloy of claim 1 , wherein the silicon content is 1.0 to 1.5% by weight.

10 . The alloy of claim 8 , wherein the silicon content is 1.5 to 2.0% by weight.

11 . The alloy of claim 8 , wherein the silicon content is 1.7 to 2.5% by weight.

12 . The alloy of any one of claim 1 , wherein the silicon content is 1.2 to 1.7% by weight.

13 . The alloy of any one of claim 1 , wherein the silicon content is 1.7 to 2.2% by weight.

14 . The alloy of claim 8 , wherein the silicon content is 2.0 to 2.5% by weight.

15 . The alloy of claim 1 , wherein the aluminum content is 0.1 to 0.7% by weight.

16 . The alloy of claim 1 , wherein the manganese content is 0.1 to 0.7% by weight.

17 . The alloy of claim 1 , wherein the lanthanum content is 0.01 to 0.2% by weight.

18 . The alloy of claim 17 , having a lanthanum content of 0.02 to 0.15%.

19 . The alloy of claim 17 , having a lanthanum content of 0.04 to 0.15%.

20 . The alloy of claim 1 , having a nitrogen content of 0.02 to 0.10% nitrogen.

21 . The alloy of claim 1 , having a nitrogen content of 0.03 to 0.09%.

22 . The alloy of claim 1 , having a carbon content of 0.04 to 0.14%

23 . The alloy of claim 22 , having a carbon content of 0.04 to 0.10%.

24 . The alloy of claim 1 , having a magnesium content of 0.001 to 0.05%.

25 . The alloy of claim 24 , having a magnesium content of 0.008 to 0.05%.

26 . The alloy of claim 1 , having no more than 0.005% sulfur and no more than 0.003% B.

27 . The alloy of claim 1 , further comprising, by weight, 0.0005 to 0.07% Ca.

28 . The alloy of claim 27 further comprising, by weight, 0.001 to 0.05% Ca.

29 . The alloy of claim 28 further comprising, by weight, 0.1 to 0.05% Ca.

30 . The alloy of claim 1 further comprising, by weight, as additive, 0.01 to 0.3%, in total, of at least one of the elements Ce, Y, Zr, Hf, Ti.

31 . The alloy of claim 30 wherein the sum PwE=1.43·X Ce +1.49·X La +2.25·X Y +2.19·X Zr +1.12·X Hf +4.18X Ti is less than or equal to 0.38, PwE is the potential of the effective elements and X is the number corresponding to the percentage content of the element identified in the respective subscript.

32 . The alloy of claim 31 wherein content, in total, of one or more of the elements selected from La, Ce, Y, Zr, Hf, and Ti wherein is 0.01 to 0.2% and the sum PwE=1.43·X Ce +1.49·X La +2.25·X Y +2.19·X Zr +1.12·X Hf +4.18·X Ti is less than or equal to 0.36, PwE is the potential of the effective elements and X is the number corresponding to the percentage content of the element identified in the respective subscript.

33 . The alloy of claim 32 wherein content, in total, of one or more of the elements La, Ce, Y, Zr, Hf, and Ti is 0.02 to 0.15% and the sum PwE=1.43·X Ce +1.49·X La +2.25·X Y +2.19·X Zr +1.12·X Hf +4.18·X Ti is less than or equal to 0.36, wherein PwE is the potential of the effective elements and X is the number corresponding to the percentage content of the element identified in the respective subscript.

34 . The alloy of claim 1 further comprising, by weight, 0.001 to 0.020% phosphorus.

35 . The alloy of claim 34 , wherein the phosphorus content is 0.005 to 0.020% by weight.

36 . The alloy of claim 1 further comprising, 0.01 to 1.0% by weight, in total, of one or more of the elements Mo, W, V, Nb, Ta, Co.

37 . The alloy of claim 36 wherein content, by weight, in total, of one or more of the elements Mo, W, V, Nb, Ta, Co is 0.01 to 0.2%.

38 . The alloy of claim 37 further comprising, 0.01 to 0.06% by weight, in total, of one or more of the elements Mo, W, V, Nb, Ta, Co.

39 . The alloy of claim 38 , wherein the impurities comprise not more than 1.0% Cu, not more than 0.002% Pb, not more than 0.002% Zn, and not more than 0.002% Sn.

40 . An electrical heating element comprising the alloy in accordance with claim 1 .

41 . An electrical heating element that requires good dimensional stability and low sagging, comprising the alloy in accordance with claim 1 .

42 . A furnace comprising the alloy in accordance claim 1 .

43 . An iron-nickel-chromium-silicon alloy comprising, in % by weight;

34 to 42% nickel, 18 to 26% chromium, 1.0 to 2.5% silicon, and, as additives, in percent by weight,

0.05 to 1% Al,

0.01 to 1% Mn,

0.01 to 0.26% lanthanum,

0.0005 to 0.05% magnesium,

0.01 to 0.14% carbon,

0.01 to 0.14% nitrogen, the alloy further having

0.01 to 0.3% of at least one of Ce, Y, Zr, Hf, and Ti, wherein the sum

PwE= 1.43 ·X Ce +1.49 ·X La +2.25 ·X Y +2.19 ·X Zr +1.12 ·X Hf +4.18 ·X Ti

is less than or equal to 0.36, PwE is the potential of the effective elements and X is the number corresponding to the percentage content of the element identified in the respective subscript,

the alloy also having common impurities from the production process.

Assignments (2)
CHANGE OF NAME Recorded Feb 20, 2013
From: THYSSENKRUPP VDM GMBH
To: OUTOKUMPU VDM GMBH
Reel/Frame 029838/0865 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 17, 2009
From: HATTENDORF, HEIKE; WEBELSIEP, JUERGEN
To: THYSSENKRUPP VDM GMBH
Reel/Frame 022986/0089 →