Filtration method and installation
The invention provides a method for the separation of liquid from a three phase slurry bubble column. The method includes the step of charging the inside of a hollow filter element with a rinsing fluid to clean the inside of the filter for catalyst fines followed by a backflushing step. The invention also provides an installation for the separation of liquid from a three phase slurry bubble column. The installation includes at feast one hollow and enclosed filter element and one or more conduits in fluid communication with the internal volume of the filter, with at least one conduit being configured or connected for inflow of rinsing fluid and at least one conduit being configured or connection for outflow of rinsing fluid.
1. A method for the separation of liquid from a three phase slurry bubble column, comprising the steps of:
a) applying a filtering pressure differential across a filtering media of a hollow and enclosed filter element and any filter cake build-up on an outside of said hollow filter element, to obtain and withdraw a filtrate from inside the hollow filter element, wherein there is no direct liquid communication between the inside of the hollow and enclosed element and the outside of the hollow and enclosed filter element except for passage of fluids through the filtering media;
b) in parallel or followed by; charging, through at least one conduit configured for inflow of a rinsing fluid, the inside of the hollow and enclosed filter element with the rinsing fluid to clean the inside of the hollow and enclosed filter element of catalyst fines, wherein a charging pressure of the rinsing fluid when charging the inside of the hollow and enclosed filter element is equal to or lower than a pressure on the outside of the hollow filter element, in a slurry phase; thereafter
c) removing the rinsing liquid together with any fines suspended therein from the inside of the hollow and enclosed filter element via a conduit configured for outflow of the rinsing fluid from an internal volume of the hollow and enclosed filter element; and thereafter
d) applying a backwashing pressure differential opposite to the filtering pressure differential to force a backflushing fluid in an opposite direction across the hollow filtering media to dislodge filter cake build-up.
2. The method of claim 1 , wherein one or more of the steps are repeating steps.
3. The method of claim 1 , wherein the inside of the filter element is charged with rinsing fluid when a filtration rate has reached a predetermined low level, or after a predetermined time.
4. The method of claim 1 , wherein the step of applying a backwashing pressure follows the step of charging the inside of the hollow and enclosed filter element with a rinsing fluid after a predetermined time.
5. The method of claim 1 , wherein the rinsing fluid comprises a hydrocarbon liquid essentially free from fines particles.
6. The method of claim 5 , wherein the rinsing fluid comprises at least one liquid Fischer-Tropsch reaction product.
7. The method of claim 1 , wherein a volume of the rinsing liquid is selected to be similar to or greater than an inside volume of the hollow and enclosed filter element.
8. The method of claim 1 , wherein the hollow and enclosed filter element is charged in a turbulent manner to increase suspension of fines in the rinsing fluid.
9. The method of claim 1 , further comprising a step of directing rinsing liquid together with any fines suspended therein to a rinsing liquid vessel for further processing.
10. The method of claim 1 , wherein the step of charging the inside of the hollow and enclosed filter element with a rinsing fluid is repeated one or more times before the backwashing step.
11. The method of claim 1 , wherein a temperature of the rinsing fluid and a temperature of the backwashing fluid are such that condensation of water in a slurry phase in a vicinity of the hollow and enclosed filter element is avoided.
12. The method of claim 1 , wherein the rinsing fluid is a liquid selected from the group consisting of a hydrocarbon liquid, a filtered liquid wax, and a condensed gaseous product.
13. The method of claim 1 , wherein the backflushing fluid is the same as the rinsing fluid.
14. The method of claim 1 , wherein the backflushing fluid is different from the rinsing fluid.
15. The method of claim 1 , wherein the filtrate is a low temperature Fischer-Tropsch product.
16. The method of claim 1 , wherein the filtrate is a low temperature Fischer-Tropsch wax.
17. The method of claim 1 , wherein the rinsing fluid is a filtered liquid low temperature Fischer-Tropsch wax.
18. The method of claim 1 , wherein the backflushing fluid is a filtered liquid low temperature Fischer-Tropsch wax.
19. The method of claim 1 , wherein the filter element is a surface filter closed in both ends, and wherein a filter element mesh size is in a same order as an average particle size of the catalyst fines in the slurry phase.
20. The method of claim 9 , wherein a gas communication conduit is provided between an upper part of the rinsing liquid vessel and a gas phase above a slurry level in the three phase slurry bubble column to ensure gas communication between the rinsing liquid vessel and the three phase slurry bubble column.
21. The method of claim 1 , wherein the step of applying a filtering pressure differential results in catalyst fines being trapped in openings of the filtering media or collected on an inside of the filtering media.