IP Library › Granted Patent US 8,697,289
Granted Patent B2
US 8,697,289 · App. 12/141,507 · Granted Apr 15, 2014

Battery electrode having layers of differing bulk densities of conductive additive

Inventors: Chizuru Matsuyama (Yokohama, JP); Takuya Kinoshita (Yokosuka, JP); Kyouichi Watanabe (Yokohama, JP); Yoshinori Naruoka (Yokohama, JP)
Assignee: Nissan Motor Co., Ltd.
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Quick Facts
Patent No.
US 8,697,289
App. No.
12/141,507
Granted
Apr 15, 2014
Kind
B2
Abstract

A battery electrode, includes: a collector; and an active material layer formed on a surface of the collector and including: an active material, and a conductive additive having a bulk density which is gradually decreased in a direction from a collector side of the active material layer to a surface side of the active material layer.

Claims (54)

1. A battery electrode, comprising:

a collector; and

an active material layer formed on a surface of the collector and including:

an active material,

a conductive additive having a bulk density which is gradually decreased in a direction from a collector side of the active material layer to a surface side of the active material layer, and

a binder,

wherein the active material layer includes at least:

a first active material sublayer, and

a second active material sublayer between the collector and the first active material sublayer,

wherein the bulk density of the conductive additive of the first active material sublayer is smaller than the bulk density of the conductive additive of the second active material sublayer,

wherein a bulk density difference between each adjacent sublayer is 0.03 g/ml or more and 0.12 g/ml or less, and

wherein a ratio of (i) the bulk density of the conductive additive included in a sublayer on the surface side of the active material layer relative to (ii) the bulk density of the conductive additive included in a sublayer on the collector side of the active material layer is in a range of 0.2 to 0.4.

2. The battery electrode according to claim 1 , wherein

the bulk density of the conductive additive of the first active material sublayer is in a range of 0.01 g/ml to 0.05 g/ml.

3. The battery electrode according to claim 1 , wherein

the active material layer has a thickness in a range of 20 μm to 500 μm.

4. The battery electrode according to claim 1 , wherein

the active material layer includes two or more active material sublayers, and

each of the active material sublayers has a thickness in a range of 10 μm to 100 μm.

5. The battery electrode according to claim 1 , wherein

the conductive additive includes a carbon material.

6. A lithium ion secondary battery, comprising:

at least one unit cell layer including:

a positive electrode, an electrolyte layer and a negative electrode which are stacked in this order,

wherein at least one of the positive electrode and the negative electrode is the battery electrode according to claim 1 .

7. The lithium ion secondary battery according to claim 6 , wherein

the electrolyte layer includes at least one of:

a liquid electrolyte, and

a polymer electrolyte including at least one of:

a gel electrolyte including an electrolytic solution, and

a solid polymer electrolyte free from an electrolytic solution.

8. The lithium ion secondary battery according to claim 7 , wherein

the electrolyte layer includes the solid polymer electrolyte.

9. A battery module, comprising:

the lithium ion secondary battery according to claim 6 .

10. A vehicle, comprising:

the lithium ion secondary battery according to claim 6 .

11. A vehicle, comprising:

the battery module according to claim 9 .

12. The battery electrode according to claim 1 , wherein content of the binder in each of the active material sublayers is constant.

13. A battery electrode, comprising:

a collector, and

an active material layer formed on a surface of the collector and including:

an active material,

a conductive additive having a bulk density which is gradually decreased in a direction from a collector side of the active material layer to a surface side of the active material layer, and

a binder,

wherein the active material layer includes at least:

a first active material sublayer, and

a second active material sublayer between the collector and the first active material sublayer,

wherein a content of the active material in each of the active material sublayers is constant,

wherein a bulk density difference between each adjacent sublayer is 0.03 g/ml or more and 0.12 g/ml or less, and

wherein a ratio of (i) the bulk density of the conductive additive included in a sublayer on the surface side of the active material layer relative to (ii) the bulk density of the conductive additive included in a sublayer on the collector side of the active material layer is in a range of 0.2 to 0.4.

14. The battery electrode according to claim 13 , wherein a content of the conductive additive in each of the active material sublayers is constant.

15. The battery electrode according to claim 1 , wherein a ratio of mass percent of the active material, a mass percent of the conductive additive, and a mass percent of the binder in one sublayer of the active material layer has the same value as a ratio of a mass percent of the active material, a mass percent of the conductive additive and a mass percent of the binder in another sublayer of the active material layer.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 19, 2008
From: MATSUYAMA, CHIZURU; KINOSHITA, TAKUYA; WATANABE, KYOUICHI; NARUOKA, YOSHINORI
To: NISSAN MOTOR CO., LTD.
Reel/Frame 021116/0205 →
Priority Claims (1)
JP 2007-162916 · Jun 20, 2007 · national
Continuity (1)
Related Publication 20080318133A1 · Dec 25, 2008