Polishing disc for a tool for the fine machining of optically active surfaces particularly on spectacle lenses and method for its production
A polishing disc for a tool for the fine machining of optically active surfaces, particularly on spectacle lenses as workpieces, comprises a main body which has a center axis and on which there is fixed an intermediate layer which is softer than the main body and on which a polishing agent carrier rests. The intermediate layer has, with respect to the center axis, a radial inner region of substantially constant axial thickness and an adjoining radial outer region. The latter is formed or is fixed to the main body in a particular way so as to prevent the edge of the polishing disc from being imprinted on the machined surface of the workpiece in the form of very fine, scratch-like microstructures. Also proposed is a simple method which can be used to produce such a polishing disc.
1. A polishing disc for a tool for the fine machining of optically active surfaces particularly on spectacle lenses, the polishing disc comprising a main body which has a center axis and on which there is fixed an intermediate layer which is softer than the main body and on which a polishing agent carrier rests; wherein the intermediate layer has, with respect to the center axis, a radial inner region of substantially constant axial thickness and an adjoining radial outer region having radial outer dimensions which increase from the main body towards the polishing agent carrier, so that elastic support of the polishing agent carrier by the intermediate layer in the radial outer region thereof decreases towards the outer edge of the polishing agent carrier, wherein the polishing agent carrier is provided with at least one reservoir opening for polishing agent in a central region, wherein the at least one opening in the polishing agent carrier is adjoined in the direction of the main body by a reservoir cutout in the intermediate layer, and wherein a diameter of the reservoir cutout in the intermediate layer increases from the opening in the polishing agent carrier towards the main body;
said reservoir cutout having a closed end in proximity to or within said main body.
2. A polishing disc according to claim 1 , wherein the radial outer region of the intermediate layer has a substantially frustoconical outer peripheral surface.
3. A polishing disc according to claim 1 , wherein the cutout in the intermediate layer extends as far as the main body.
4. A polishing disc according to claim 3 , wherein the cutout in the intermediate layer is adjoined by a cutout in the main body.
5. A polishing disc according to claim 1 , wherein the polishing disc has a non-deformed state in which a maximum radial width of the radial outer region of the intermediate layer is between 3 and 10% of a maximum total width of the intermediate layer.
6. A method for producing a polishing disc according to claim 1 , comprising the following steps:
forming the main body,
providing a flat raw material for the intermediate layer, which has a substantially constant thickness,
pulling taut the raw material for the intermediate layer over a convexly curved surface of a counter-punch and punching out the intermediate layer by means of a punching tool having an annular cutter, and
adhesively bonding the main body and the intermediate layer to form a sandwich-like assembly.
7. A method according to claim 6 , wherein the main body is injection-molded from a plastic.
8. A method according to claim 6 , wherein the polishing agent carrier is cut to match the larger end face of the non-deformed intermediate layer, and wherein the polishing agent carrier is adhesively bonded with the main body and intermediate layer to form the sandwich-like assembly.
9. A method according to claim 8 , wherein the cutting of the polishing agent carrier takes place by means of the punching tool and the counter-punch for punching out the intermediate layer.
10. A method according to claim 9 , wherein the punching-out of the intermediate layer and the cutting of the polishing agent carrier take place in a common operating step.
11. A polishing disc for a tool for the fine machining of optically active surfaces particularly on spectacle lenses, the polishing disc comprising a main body which has a center axis and on which there is fixed an intermediate layer which is softer than the main body and on which a polishing agent carrier rests: wherein the intermediate layer has, with respect to the center axis, a radial inner region of substantially constant axial thickness and an adjoining radial outer region having radial outer dimensions which increase from the main body towards the polishing agent carrier, so that elastic support of the polishing agent carrier by the intermediate layer in the radial outer region thereof decreases towards the outer edge of the polishing agent carrier, wherein the polishing agent carrier is provided with at least one opening in a central region, wherein the at least one opening in the polishing agent carrier is adjoined in the direction of the main body by a cutout in the intermediate layer, and wherein a diameter of the cutout in the intermediate layer increases from the opening in the polishing agent carrier towards the main body; and
wherein the main body has a substantially spherical end face facing towards the intermediate layer, to which end face the intermediate layer is securely adhesively bonded.
12. A polishing disc for a tool for the fine machining of optically active surfaces particularly on spectacle lenses, comprising a main body which has a center axis and on which there is fixed an intermediate layer which is softer than the main body and on which a polishing agent carrier rests; wherein the intermediate layer has, with respect to the center axis, a substantially uniformly thick region and an adjoining radial outer region, wherein the polishing agent carrier has an outer edge which is spaced from the optically active surface at the radial outer region of the intermediate layer during the fine machining of said optically active surface when set to be normal to the center axis, wherein the intermediate layer has one of a peripheral chamfer and an edge rounding in the radial outer region on the side facing towards the polishing agent carrier, wherein the polishing agent carrier is also fixed to the intermediate layer proximate to one of the peripheral chamfer and edge rounding; and
wherein the main body has a substantially spherical end face facing towards the intermediate layer, to which end face the intermediate layer is securely adhesively bonded.
13. A polishing disc for a tool for the fine machining of optically active surfaces particularly on spectacle lenses, comprising a main body which has a center axis and on which there is fixed an intermediate layer which is softer than the main body and on which a polishing agent carrier rests; wherein the intermediate layer has, with respect to the center axis, a substantially uniformly thick region and an adjoining radial outer region, wherein the polishing agent carrier has an outer edge which is spaced from the optically active surface at the radial outer region of the intermediate layer during the fine machining of said optically active surface when set to be normal to the center axis, wherein the intermediate layer has one of a peripheral chamfer and an edge rounding in the radial outer region on the side facing towards the polishing agent carrier, wherein the polishing agent carrier is also fixed to the intermediate layer proximate to one of the peripheral chamfer and edge rounding,
wherein the polishing agent carrier is provided with at least one opening in a central region; and
wherein the at least one opening in the polishing agent carrier is adjoined in the direction of the main body by a cutout in the intermediate layer.
14. A polishing disc according to claim 13 , wherein the cutout in the intermediate layer extends as far as the main body.
15. A polishing disc according to claim 14 , wherein the cutout in the intermediate layer is adjoined by a cutout in the main body.
16. A polishing disc according to claim 13 , wherein a diameter of the cutout in the intermediate layer increases from the opening in the polishing agent carrier towards the main body.
17. In combination, a tool for the fine machining of optically active surfaces particularly on spectacle lenses, and a polishing disc according to claim 1 , the tool comprising:
a main body which can be attached to a tool spindle of a machining machine,
an articulated part which has a holding section guided such that it can be tilted and moved longitudinally with respect to the main body, which holding section is adjoined in the direction of the main body by a bellows section, by which the articulated part is fixed to the main body such that it can rotate therewith,
a pressure medium chamber which is delimited by the main body and the articulated part and which can selectively be acted upon by a pressure medium, and
wherein the polishing disc is held on the holding section of the articulated part in an exchangeable manner.
18. A combination of tool and polishing disc according to claim 17 , wherein the polishing disc is held on the holding section of the articulated part by a snap-in connection.
19. A combination of tool and polishing disc according to claim 17 , wherein the polishing disc is held on the holding section of the articulated part and is rotatably driven by the articulated part.
20. A polishing disc for a tool for the fine machining of optically active surfaces particularly on spectacle lenses, the polishing disc comprising a main body which has a center axis and on which there is fixed an intermediate layer which is softer than the main body and on which a polishing agent carrier rests; wherein the intermediate layer has, with respect to the center axis, a radial inner region of substantially constant axial thickness and an adjoining radial outer region having radial outer dimensions which increase from the main body towards the polishing agent carrier, so that elastic support of the polishing agent carrier by the intermediate layer in the radial outer region thereof decreases towards the outer edge of the polishing agent carrier, wherein the polishing disc is provided with a polishing agent reservoir in a central region, wherein the reservoir has a closed end in proximity to or within said main body and with at least one opening through said polishing agent carrier.
21. A polishing disc according claim 20 , wherein a diameter of the reservoir increases from the opening in the polishing agent carrier towards the main body.
22. A polishing disc according the claim 20 , wherein the reservoir is formed by the polishing agent carrier being provided with at least one opening in a central region, wherein the at least one opening in the polishing agent carrier is adjoined in the direction of the main body by a cutout in the intermediate layer.