IP Library Granted Patent US 8,027,022
Granted Patent B2
US 8,027,022 · App. 12/174,131 · Granted Sep 27, 2011

Projection objective

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Quick Facts
Patent No.
US 8,027,022
App. No.
12/174,131
Granted
Sep 27, 2011
Kind
B2
Abstract

The disclosure relates a projection objective for imaging an object field in an object plane into an image field in an image plane. The disclosure also relates to a microlithographic projection exposure apparatus including such a projection objective. The disclosure further relates to methods of using such a projection exposure apparatus to fabricate microstructured or nanostructured components, such as highly integrated semiconductor components. In addition, the disclosure relates to components fabricated by such methods.

Claims (44)

1. A projection objective configured to image radiation from an object field in an object plane to an image field in an image plane along an optical path, the projection objective comprising:

a grazing incidence mirror configured to provide a first bundle-guiding element, the grazing incidence mirror being downstream of the object plane along the optical path; and

a normal incidence mirror disposed downstream of the grazing incidence mirror in the optical path,

wherein:

the grazing incidence mirror is closer to the object plane along the optical path than any other mirror in the projection objective; and

the projection objective is a microlithographic projection objective.

2. A projection objective according to claim 1 , wherein the projection objective has exactly six normal incidence mirrors.

3. A projection objective according to claim 1 , wherein there is an angle of greater than 20° between:

an object principal beam portion of a principal beam of a central object field point between the object field and the grazing incidence mirror; and

an image principal beam portion of the principal beam directly in front of the image plane.

4. A projection objective according to claim 1 , wherein the projection objective has a numerical aperture of 0.3 on the side of the image field.

5. A projection objective according to claim 1 , wherein the projection objective has an image field with a surface area of at least 1 mm 2 .

6. An apparatus, comprising:

an illumination system; and

a projection objective according to claim 1 ,

wherein the apparatus is a microlithographic projection exposure apparatus.

7. An apparatus according to claim 6 , wherein there is an angle of less than 60° between:

an axis portion of an optical axis, the axis portion being located between a last bundle-guiding element of the illumination system and the object plane; and

the image plane.

8. An apparatus according to claim 6 , wherein the illumination system comprises an additional grazing incidence mirror that is the last bundle-guiding element disposed upstream of the object plane in a beam path of the illumination light.

9. An apparatus according to claim 8 , wherein there is an angle less than 45° between:

an axis portion of an optical axis, the axis portion being located between a last bundle-guiding element of the illumination system and the additional grazing incidence mirror; and

the image plane.

10. An apparatus according to claim 6 , wherein an angle of incidence of the illumination light on the grazing incidence mirror is greater than 70°.

11. An apparatus according to claim 6 , wherein the angle of incidence of the illumination light on the grazing incidence mirror is greater than 80°.

12. An apparatus according to claim 6 , wherein the grazing incidence mirror has a reflecting freeform surface.

13. An apparatus according to claim 6 , wherein the projection objective has a root mean square wavefront error that is less than 15 mλ.

14. An apparatus according to claim 13 , wherein the root mean square wavefront error is 5 mλ.

15. A method, comprising:

using the apparatus of claim 6 to fabricate a microstructured component.

16. The method of claim 15 , wherein the method comprises:

imaging a pattern of a reticle via the projection exposure apparatus onto an illumination-light sensitive coating of a wafer.

17. A projection objective configured to image radiation from an object field in an object plane to an image field in an image plane along an optical path, the projection objective comprising:

a first mirror configured that the radiation impinges at grazing incidence along the optical path, the first mirror being downstream of the object plane along the optical path; and

a second mirror that the radiation impinges at a substantially normal angle along the path of the radiation, the second mirror being disposed downstream of the first mirror in the optical path,

wherein:

the first mirror is closer to the object plane along the optical path than any other mirror in the projection objective; and

the projection objective is a microlithographic projection objective;

a portion of the radiation that passes through a center of a pupil of the projection objective assigned to a central field point impinges on the first mirror at an angle of incidence of at least 70°; and

all individual rays of the radiation in the optical path that impinge on the second mirror do so at an angle of incidence that is less than 30°.

18. The projection objective of claim 17 , wherein the first mirror is configured to provide a first bundle-guiding element.

19. The projection objective of claim 17 , wherein the projection objective has exactly six normal incidence mirrors.

20. The projection objective of claim 17 , wherein the projection objective has a numerical aperture of 0.3 on the side of the image field.

21. The projection objective of claim 17 , wherein the projection objective has an image field with a surface area of at least 1 mm 2 .

Assignments (2)
A MODIFYING CONVERSION Recorded Jan 18, 2011
From: CARL ZEISS SMT AG
To: CARL ZEISS SMT GMBH
Reel/Frame 025763/0367 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 2, 2008
From: ZELLNER, JOHANNES; MANN, HANS-JUERGEN; ULRICH, WILHELM
To: CARL ZEISS SMT AG
Reel/Frame 021625/0077 →