Hybrid electric vehicle traction motor driven power take-off control system
View Patent ↗A hybrid electric work vehicle having an electric traction motor driven power take off used in conjunction with a control system that monitors the hydraulic system for pressure deltas and trend vectors, and that has learning capabilities, is provided for use with a vehicle for operation on the ground. The system is usable for both open center and closed center hydraulic systems. It is emphasized that this abstract is provided to comply with the rules requiring an abstract that will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. 37 CFR 1.72(b).
1. A vehicle for operation on the ground, comprising:
a chassis, said chassis having a hybrid electric powertrain, said hybrid electric powertrain having a hybrid electric traction motor;
a power take off selectively driven by said hybrid electric traction motor;
an electronic controller having software for controlling the operation of said selectively driven power take off;
a hydraulic pump driven by said selectively driven power take off, a hydraulic system, said hydraulic pump providing hydraulic potential to said hydraulic system, said hydraulic system having at least one high pressure hydraulic hose and at least one hydraulic circuit, said at least one high pressure hydraulic hose conducting said hydraulic potential from said hydraulic pump to said at least one hydraulic circuit; and
at least one analog hydraulic pressure transducer being in fluid communication with said at least one high pressure hydraulic hose and providing an analog pressure signal to said software, said software calculating an instantaneous system pressure variable, a mean system pressure variable, and a trend variable from said analog pressure signal provided by said at least one analog hydraulic pressure transducer, said software using said instantaneous system pressure variable, mean system pressure variable, and trend variable to determine the operation of said selectively driven power take off.
2. The vehicle for operation on the ground of claim 1 , wherein:
said mean system pressure variable being a rolling average of said instantaneous system pressure variable.
3. The vehicle for operation on the ground of claim 2 , wherein:
said mean system pressure variable being a 25 point rolling average of said instantaneous system pressure variable.
4. The vehicle for operation on the ground of claim 2 , wherein:
said rolling average having a programmable number of points.
5. The vehicle for operation on the ground of claim 2 , wherein:
said trend variable being dependent upon and in a variably proportional mathematical relation with said mean system pressure variable for a first period of at least four and a half seconds immediately following said instantaneous system pressure variable first rising above about 150 psi following initialization of said hydraulic system, and said trend variable continuing in a frozen state for a second period of time thereafter.
6. The vehicle for operation on the ground of claim 5 , wherein:
said variably proportional mathematical relation being such that, during said first period of at least four and a half seconds, said trend variable has a value of approximately 300 psi greater than the value of said mean system pressure variable when said mean system pressure variable is about zero, and said trend variable is equal to said mean system pressure variable when said mean system pressure variable is a value approximately midway between zero psi and the maximum system pressure, and said trend variable is less than said mean system pressure when said mean system pressure variable is above said value approximately midway between zero psi and the maximum system pressure.
7. The vehicle for operation on the ground of claim 6 , wherein:
said trend variable continuing in said variably proportional mathematical relation with said mean system pressure variable beyond said first period of at least four and a half seconds if said instantaneous system pressure variable is below said trend variable, until such time that said instantaneous system pressure variable rises above said trend variable, upon which said trend variable continues in said frozen state for said second period of time thereafter.
8. The vehicle for operation on the ground of claim 7 , wherein:
said second period of time being programmable in length.
9. The vehicle for operation on the ground of claim 7 , wherein:
said trend variable being reduced by a downward step amount at the end of said second period of time only if said instantaneous system pressure variable is less than said mean system pressure variable and if said mean system pressure variable is less than said trend variable by at least a first proportional ratio amount that is proportional to the difference between said trend variable and said mean system pressure variable divided by said mean system pressure variable.
10. The vehicle for operation on the ground of claim 9 , wherein:
said proportionality of said first proportional ratio amount being programmable in magnitude.
11. The vehicle for operation on the ground of claim 9 , wherein:
said downward step amount being proportional to the instantaneous difference between said instantaneous system pressure variable and said mean system pressure variable.
12. The vehicle for operation on the ground of claim 9 , wherein:
said software selectively producing a continuation of operation signal for controlling the continued operation of said selectively driven power take off, said software selectively producing said continuation of operation signal only if:
said instantaneous system pressure variable is greater than about 150; and
said instantaneous system pressure variable is greater than said mean system pressure variable or said instantaneous system pressure variable is greater than said trend variable or said mean system pressure variable is greater than said trend variable.
13. The vehicle for operation on the ground of claim 12 , wherein:
said software being further provided with a programmable timer, said programmable timer beginning to expire at cessation of said continuation of operation signal, said programmable timer resetting at resumption of said continuation of operation signal, and said programmable timer operating to reset said mean system pressure variable and said trend variable and to cause said software to require re-initialization of said hydraulic system.
14. The vehicle for operation on the ground of claim 13 , wherein:
said hydraulic system further comprises an open center hydraulic system.
15. The vehicle for operation on the ground of claim 13 , wherein:
said hydraulic system further comprises a closed center hydraulic system;
said closed center hydraulic system being provided with a hydraulic reservoir and at least one low pressure hydraulic hose, said at least one low pressure hydraulic hose conducting hydraulic fluid from said at least one hydraulic circuit to said hydraulic reservoir;
a transducer sense pressure valve being interposed between said at least one analog hydraulic pressure transducer and said at least one high pressure hydraulic hose, said transducer sense pressure valve being in fluid communication with a transducer sense pressure line, said transducer sense pressure line in turn being in fluid communication with said at least one low pressure hydraulic hose; and
said transducer sense pressure valve being operable to selectively control said fluid communication between said at least one analog hydraulic pressure transducer and said at least one high pressure hydraulic hose, said transducer sense pressure valve only allowing said fluid communication between said at least one analog hydraulic pressure transducer and said at least one high pressure hydraulic hose when said transducer sense pressure line provides hydraulic pressure indicative of said hydraulic fluid flowing through said at least one low pressure hydraulic hose.
16. The vehicle for operation on the ground of claim 13 , wherein:
said hydraulic system further comprises a combined open and closed center hydraulic system;
said combined open and closed center hydraulic system being provided with a selector valve;
said at least one hydraulic circuit further comprising at least one closed center hydraulic circuit and at least one open center hydraulic circuit;
said at least one high pressure hydraulic hose further comprising a high pressure hydraulic hose leading from said hydraulic pump to said selector valve, a high pressure hydraulic hose leading from said selector valve to said at least one closed center hydraulic circuit, and a high pressure hydraulic hose leading from said selector valve to said at least one open center hydraulic circuit;
said combined open and closed center hydraulic system being provided with a hydraulic reservoir and at least two low pressure hydraulic hoses, one of said at least two low pressure hydraulic hoses conducting hydraulic fluid from said at least one closed center hydraulic circuit to said hydraulic reservoir, and another of said at least two low pressure hydraulic hoses conducting hydraulic fluid from said at least one open center hydraulic circuit to said hydraulic reservoir;
a transducer sense pressure valve being interposed between said at least one analog hydraulic pressure transducer and said high pressure hydraulic hose leading from said selector valve to said at least one open center hydraulic circuit and also between said at least one analog hydraulic pressure transducer and said high pressure hydraulic hose leading from said selector valve to said at least one closed center hydraulic circuit, said transducer sense pressure valve being in fluid communication with a transducer sense pressure line, said transducer sense pressure line in turn being in fluid communication with said one of said at least two low pressure hydraulic hoses conducting hydraulic fluid from said at least one closed center hydraulic circuit to said hydraulic reservoir; and
said transducer sense pressure valve being operable to allow fluid communication between said at least one analog hydraulic pressure transducer and said high pressure hydraulic hose leading from said selector valve to said at least one open center hydraulic circuit, and selectively control said fluid communication between said at least one analog hydraulic pressure transducer and said high pressure hydraulic hose leading from said selector valve to said at least one closed center hydraulic circuit, said transducer sense pressure valve only allowing said fluid communication between said at least one analog hydraulic pressure transducer and said high pressure hydraulic hose leading from said selector valve to said at least one closed center hydraulic circuit when said transducer sense pressure line provides hydraulic pressure indicative of said hydraulic fluid flowing through said one of said at least two low pressure hydraulic hoses conducting hydraulic fluid from said at least one closed center hydraulic circuit to said hydraulic reservoir.
17. The vehicle for operation on the ground of claim 16 , wherein:
said mean system pressure variable having a deadband;
said trend variable being increased one time to a value greater than that of the mean system pressure variable only if:
said instantaneous system pressure variable and said mean system pressure variable converge upon a value greater than said trend variable and remain converged upon that value for a third programmable period of time, and the value of said instantaneous system pressure variable does not leave the confines of said deadband of said mean system pressure variable for the duration of said third programmable period of time; and
said mean system pressure variable has a value of greater than a value approximately midway between zero psi and the maximum system pressure.
18. The vehicle for operation on the ground of claim 13 , wherein:
said software is provided with a programmable debounce feature.
19. A system for controlling a selectively driven power take off used in conjunction with a hydraulic pump and hydraulic system, comprising:
an electronic controller having software for controlling the operation of said selectively driven power take off;
at least one analog hydraulic pressure transducer being in fluid communication with at least one high pressure hydraulic hose of said hydraulic system and providing an analog pressure signal to said software, said software calculating an instantaneous system pressure variable, a mean system pressure variable, and a trend variable from said analog pressure signal provided by said at least one analog hydraulic pressure transducer, said software using said instantaneous system pressure variable, mean system pressure variable, and trend variable to determine the operation of said selectively driven power take off.
20. The system of claim 19 , wherein:
said mean system pressure variable being a rolling average of said instantaneous system pressure variable.
21. The system of claim 20 , wherein:
said trend variable being dependent upon and in a variably proportional mathematical relation with said mean system pressure variable for a first period of at least four and a half seconds immediately following said instantaneous system pressure variable first rising above about 150 psi following initialization of said hydraulic system, and said trend variable continuing in a frozen state for a second period of time thereafter.
22. The system of claim 21 , wherein:
said variably proportional mathematical relation being such that, during said first period of at least four and a half seconds, said trend variable has a value of approximately 300 psi greater than the value of said mean system pressure variable when said mean system pressure variable is about zero, and said trend variable is equal to said mean system pressure variable when said mean system pressure variable is a value approximately midway between zero psi and the maximum system pressure, and said trend variable is less than said mean system pressure when said mean system pressure variable is above said value approximately midway between zero psi and the maximum system pressure.
23. The system of claim 22 , wherein:
said trend variable continuing in said variably proportional mathematical relation with said mean system pressure variable beyond said first period of at least four and a half seconds if said instantaneous system pressure variable is below said trend variable, until such time that said instantaneous system pressure variable rises above said trend variable, upon which said trend variable continues in said frozen state for said second period of time thereafter.
24. The system of claim 23 , wherein:
said trend variable being reduced by a downward step amount at the end of said second period of time only if said instantaneous system pressure variable is less than said mean system pressure variable and if said mean system pressure variable is less than said trend variable by at least a first proportional ratio amount that is proportional to the difference between said trend variable and said mean system pressure variable divided by said mean system pressure variable.
25. The system of claim 24 , wherein:
said downward step amount being proportional to the instantaneous difference between said instantaneous system pressure variable and said mean system pressure variable.
26. The system of claim 24 , wherein:
said software selectively producing a continuation of operation signal for controlling the continued operation of said selectively driven power take off, said software selectively producing said continuation of operation signal only if:
said instantaneous system pressure variable is greater than about 150; and
said instantaneous system pressure variable is greater than said mean system pressure variable or said instantaneous system pressure variable is greater than said trend variable or said mean system pressure variable is greater than said trend variable.
27. The system of claim 26 , wherein:
said software being further provided with a programmable timer, said programmable timer beginning to expire at cessation of said continuation of operation signal, said programmable timer resetting at resumption of said continuation of operation signal, and said programmable timer operating to reset said mean system pressure variable and said trend variable and to cause said software to require re-initialization of said hydraulic system.
28. The system of claim 27 , wherein:
said mean system pressure variable having a deadband;
said trend variable being increased one time to a value greater than that of the mean system pressure variable only if:
said instantaneous system pressure variable and said mean system pressure variable converge upon a value greater than said trend variable and remain converged upon that value for a third programmable period of time, and the value of said instantaneous system pressure variable does not leave the confines of said deadband of said mean system pressure variable for the duration of said third programmable period of time; and
said mean system pressure variable has a value of greater than a value approximately midway between zero psi and the maximum system pressure.