IP Library › Granted Patent US 8,181,930
Granted Patent B2
US 8,181,930 · App. 12/253,809 · Granted May 22, 2012

Variable angle formliner

Assignee: Architectural Polymers, Inc.
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 8,181,930
App. No.
12/253,809
Granted
May 22, 2012
Kind
B2
Abstract

A formliner and master mold are disclosed. The master mold corresponds with the formliner, which includes a plurality of courses, each course having a plurality of pockets, each pocket sized and configured to receive a decorative brick, and a plurality of ridges arranged and disposed to separate the pockets. In the embodiment, each pocket has an angle of rotation in the range of about −5.0° to about 5.0° and the angle of rotation of at least one pocket is other than 0°.

Claims (31)

1. A formliner comprising:

a plurality of courses, each course having a plurality of pockets, each pocket sized and configured to receive a decorative brick; and

a plurality of ridges arranged and disposed to separate the pockets,

wherein each pocket has an angle of rotation in the range of about −5.0° to about 5.0°,

wherein the angle of rotation of a plurality of pockets is other than 0° and wherein the angle of rotation of at least two pockets is not the same, thereby introducing non-uniformity into a brick veneer wall formed using the formliner;

wherein the angle of rotation is within any one of a x-y plane, a x-z plane, and a y-z plane, the x-axis being parallel with at least one of the plurality of courses.

2. The formliner of claim 1 , wherein the decorative brick is selected from the group consisting of utility, Norman, modular, closure thin bricks, and combinations thereof.

3. The formliner of claim 1 , wherein the ridges are arranged to separate the pockets in a pattern selected from the group consisting of running bond, soldier course, Flemish bond, stack bond, ⅓ running bond, herringbone, basket weave, offset weave, and combinations thereof.

4. The formliner of claim 1 , wherein the formliner is arranged and disposed to be positioned adjacent a second formliner.

5. The formliner of claim 1 , wherein the angle of rotation is between about −2.0° and about 2.0°.

6. The formliner of claim 5 , wherein the angle of rotation is between about −1.0° and about 1.0°.

7. The formliner of claim 5 , wherein the angle of rotation is selected from the group consisting of −1.0°, −0.5°, 0°, 0.5° and 1.0°.

8. The formliner of claim 1 , wherein the angles of rotation of at least one pocket is other than 0° in at least two planes.

9. The formliner of claim 1 , wherein the depth of each pocket is varied.

10. The formliner of claim 1 , wherein the formliner is comprised of a thermoplastic or elastomeric material.

11. The formliner of claim 1 , wherein the ridges are textured.

12. The formliner of claim 1 , wherein the ridges vary in dimensions.

13. A formliner comprising:

a plurality of courses, each course having a plurality of pockets, each pocket sized and configured to receive a decorative brick;

a plurality of ridges arranged and disposed to separate the pockets;

wherein each pocket has an angle of rotation in the range of about −5.0° to about and 5.0°,

wherein the angle of rotation of at least one pocket is other than 0°,

wherein the formliner is arranged and disposed to be positioned adjacent to a second formliner, thereby permitting a completed surface to be the size of the first formliner and the second formliner combined,

wherein the formliner is comprised of a thermoplastic or elastomeric material,

wherein the formliner is textured; and

wherein the angle of rotation is within any one of a x-y plane, a x-z plane, and a y-z plane, the x-axis being parallel with at least one of the plurality of courses.

14. The formliner of claim 13 , wherein the decorative brick is selected from the group consisting of utility, Norman, modular, closure thin bricks, and combinations thereof.

15. The formliner of claim 13 , wherein the ridges are arranged to separate the pockets in a pattern selected from the group consisting of running bond, soldier course, Flemish bond, stack bond, ⅓ running bond, herringbone, basket weave, offset weave, and combinations thereof.

16. The formliner of claim 13 , wherein the angle of rotation is between about −2.0° and about 2.0°.

17. The formliner of claim 16 , wherein the angle of rotation is between about −1.0° and about 1.0°.

18. The formliner of claim 17 , wherein the angle of rotation is selected from the group consisting of −1.0°, −0.5°, 0°, 0.5° and 1.0°.

Assignments (2)
ENTITY CONVERSION Recorded Dec 28, 2023
From: ARCHITECTURAL POLYMERS, INC.
To: ARCHITECTURAL POLYMERS LLC
Reel/Frame 066142/0864 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 23, 2008
From: FASCHING, RICHARD E.; WALTERS, MARSHALL GILBERT
To: ARCHITECTURAL POLYMERS, INC.
Reel/Frame 021727/0574 →
Continuity (2)
Provisional Application 60981151 · Oct 19, 2007
Related Publication 20090100774A1 · Apr 23, 2009