Zero-order diffractive pigments
View Patent ↗The present invention relates to pigments comprising or consisting of a layer made of a material with an index of refraction that is higher than the index of refraction of the adjacent material by at least 0.25; whereas said layer has a zero-order diffractive micro-structure; whereas said layer acts as an optical waveguide and whereas said layer has a thickness between 50 nm and 500 nm; to processes for its manufacture and to its use. These pigments show a color effect upon rotation and/or tilting, and it is believed that this color effect is based on zero-order diffraction.
1. A zero-order diffractive pigment, comprising an optical wave-guiding layer whereas said layer is
made of a material with an index of refraction that is higher than the index of refraction of an adjacent material by at least 0.25;
has a zero-order diffractive grating structure with a period between 300-500 nm and a grating depth between 30-300 nm; and
has a thickness between 50 nm and 500 nm.
2. Pigment according to claim 1 wherein the zero-order diffractive grating structure possesses a period that is smaller than the wavelength of the light which shall be reflected in the zeroth reflection order.
3. Pigment according to claim 1 having an anisotropic lateral shape.
4. Pigment according to claim 1 containing a magnetic layer.
5. Pigment according to claim 1 containing multilayer systems.
6. Pigment according to claim 1 wherein one or more optical waveguiding layers are embedded in an organic or inorganic droplet and are fixed within this droplet.
7. Pigment according to claim 1 wherein the optical waveguiding layer is made of material suitable for human administration, and wherein said pigment is embedded in a digestible matrix.
8. Pigment according to claim 7 wherein the optical waveguiding layer is TiO2, and wherein said pigment is embedded in a digestible matrix.
9. Matrix comprising pigments according to claim 1 .
10. The matrix of claim 9 which is a coating, glaze or lacquer.
11. Process, in particular a roll-to-roll process, for manufacturing ZOD pigments according to claim 1 , comprising the steps of:
depositing and optionally micro-structuring on a substrate a first layer which is dissolvable in a first solvent;
manufacturing one or more layers of said ZOD pigments by one or more deposition steps and optionally one or more micro-structuring steps wherein all additional layers are insoluble in said first solvent;
dissolving said first layer for obtaining ZOD substrates or ZOD pigments;
optionally subjecting the thus obtained ZOD substrates or ZOD pigments to one or more further coating steps; and/or
optionally subjecting the obtained ZOD substrates or ZOD pigments to one or more selection steps as to size and/or shape wherein at least one micro-structuring step takes place.
12. Process according to claim 11 comprising the steps of:
a) depositing on a flexible substrate a first layer which is embossable and dissolvable in a first solvent;
b) embossing a periodic microstructure in the first layer;
c) depositing on the embossed first layer a second layer which is insoluble in said first solvent and has an index of refraction n2;
d) separating said flexible substrate from said first layer by contacting it with said first solvent, wherein the second layer breaks into flake shape substrates;
e) coating the obtained flake shaped substrate with a third layer, wherein said third layer has an index of refraction n3>n2+0.25; or
a) depositing on a flexible substrate a first layer which is dissolvable in a first solvent;
b) depositing on said first layer a second layer which is embossable and insolvable in said first solvent and has an index of refraction n2;
embossing a periodic microstructure in said second layer;
d) separating said flexible substrate from said first layer by contacting it with said first solvent, wherein said second layer breaks into flake shape substrates;
e) coating the obtained flake shaped substrates with a third layer with an index of refraction n3>n2+0.25.
13. Process according to claim 12 , wherein the coating step e) takes place in a wet or gaseous phase.
14. Process according to claim 12 , wherein step (d) is complemented by a collection and purification step.
15. Process according to claim 12 , wherein a porous layer is deposited on said flexible substrate prior to or simultaneously with the deposition of said first layer.
16. Process according to claim 12 , wherein the first layer consists essentially of PVA or PVP.
17. Process according to claim 12 , wherein the first solvent consists essentially of water.
18. Process according to claim 12 , wherein the second layer consists essentially of MgF2, SiO2, Latex or PS.
19. Process according to claim 12 , wherein coating step (e) takes place repeatedly by using different coating materials having a different index of refraction.
20. Process according to claim 12 , comprising the following steps:
a) hot- or cold embossing of a periodic microstructure (“the grating”) into a deformable polymer foil or deformable layer on a polymer foil;
b) deposition of at least one HRI layer, in particular by thermal evaporation, plasma deposition, sputtering or gravure printing;
c) dissolving the embossing layer and peeling of the pigments mechanically;
d) optionally narrowing down the size distribution by selecting HRI pigments according to the desired size and shape;
e) embedding he HRI pigments in paste or powder or distributing the HRI pigments in a liquid or paste.
21. Process according to claim 20 , wherein all process steps are adapted to a roll-to-roll process.
22. Process according to claim 12 , wherein predetermined breaking points or ˜lines are embossed prior, simultaneously or subsequently, to the embossing of the periodic microstructure.
23. The process according to claim 22 where the predetermined breaking points or ˜lines are embossed simultaneously to the embossing of the periodic microstructure.
24. Use of ZOD pigments according to claim 1 in the fields of identification, authentication and security, branding, marketing, decoration, cosmetic formulations, pharmaceutical formulations.
25. Paint, coating, glaze or ink containing a ZOD pigment according to claim 1 .