IP Library › Granted Patent US 7,942,637
Granted Patent B2
US 7,942,637 · App. 12/332,840 · Granted May 17, 2011

Sparcap for wind turbine rotor blade and method of fabricating wind turbine rotor blade

Assignee: General Electric Company
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Quick Facts
Patent No.
US 7,942,637
App. No.
12/332,840
Granted
May 17, 2011
Kind
B2
Abstract

A sparcap for a wind turbine rotor blade. The sparcap includes a first carbon material layer coupled to an inner surface of the wind turbine rotor blade. The first carbon material layer extends along at least a portion of a length of the wind turbine rotor blade. A core material is coupled to the first carbon material layer. The core material is positioned with respect to a buckling prone region of the wind turbine rotor blade. A second carbon material layer covers the core material and is coupled to the first carbon material layer and/or the core material. The second carbon material layer extends along at least a portion of the length of the wind turbine rotor blade.

Claims (33)

1. A sparcap for a wind turbine rotor blade, the wind turbine rotor blade comprising a first blade section and a second blade section coupled at a leading edge and a trailing edge to form the wind turbine rotor blade, said sparcap comprising:

a first carbon material layer coupled to an inner surface of the first blade section, said first carbon material layer extending along at least a portion of a length of the wind turbine rotor blade;

a core material coupled to said first carbon material layer, said core material positioned with respect to a buckling prone region of the wind turbine rotor blade; and

a second carbon material layer covering said core material and coupled to at least one of said first carbon material layer and said core material, said second carbon material layer extending along at least a portion of the length of the wind turbine rotor blade.

2. A sparcap in accordance with claim 1 wherein said core material extends along at least a portion of the length of the wind turbine rotor blade.

3. A sparcap in accordance with claim 1 further comprising a plurality of core material sections positioned along the length of the wind turbine rotor blade.

4. A sparcap in accordance with claim 3 wherein each core material section of said plurality of core material sections is positioned with respect to a corresponding buckling prone region of the wind turbine rotor blade.

5. A sparcap in accordance with claim 1 wherein a thickness of said sparcap varies along a length of said rotor blade.

6. A sparcap in accordance with claim 1 wherein said sparcap has a thickness distribution that varies along a length of the wind turbine rotor blade.

7. A sparcap in accordance with claim 1 wherein each of said first carbon material layer and said second carbon material layer comprises a plurality of carbon fibers.

8. A sparcap in accordance with claim 1 wherein each of said first carbon material layer and said second carbon material layer comprises a carbon fiber reinforced matrix.

9. A sparcap in accordance with claim 1 wherein said core material comprises at least one of a foam material, a wood material and a polymeric material.

10. A rotor blade for a wind turbine, said rotor blade comprising:

a first blade section and a second blade section coupled to said first blade section to form said rotor blade, each of said first blade section and said second blade section having a leading edge and a trailing edge;

a first sparcap coupled to said first blade section;

a second sparcap coupled to said second blade section, each of said first sparcap and said second sparcap comprising:

a first carbon material layer coupled to an inner surface of a respective blade section, said first carbon material layer extending along at least a portion of a length of said rotor blade;

a core material coupled to said first carbon material layer, said core material positioned with respect to a buckling prone region of said rotor blade; and

a second carbon material layer covering said core material and coupled to at least one of said first carbon material layer and said core material, said second carbon material layer extending along at least a portion of the length of said rotor blade; and

at least one sparweb coupling said first sparcap to said second sparcap.

11. A rotor blade in accordance with claim 10 wherein said core material extends along at least a portion of the length of said rotor blade.

12. A rotor blade in accordance with claim 10 further comprising a plurality of core material sections positioned along the length of said rotor blade.

13. A rotor blade in accordance with claim 12 wherein each core material section of said plurality of core material sections is positioned with respect to a corresponding buckling prone region of said rotor blade.

14. A rotor blade in accordance with claim 10 wherein at least one of a thickness of said first sparcap and a thickness of said second sparcap varies along a length of said rotor blade.

15. A rotor blade in accordance with claim 10 wherein at least one of said first sparcap and said second sparcap has a thickness distribution that varies along a length of said rotor blade.

16. A method for fabricating a rotor blade for a wind turbine, said method comprising:

forming a first blade section and a second blade section, each of the first blade section and the second blade section having a leading edge and a trailing edge; and

coupling a first sparcap to an inner surface of the first blade section, the first sparcap comprising at least one carbon material layer and at least one core material section, wherein coupling a first sparcap to an inner surface of the first blade section comprises:

coupling a first carbon material layer to the inner surface of the first blade section, the first carbon material layer extending along at least a portion of a length of the wind turbine rotor blade;

positioning the at least one core material section on the first carbon material layer with respect to a buckling prone region of the wind turbine rotor blade; and

forming a second carbon material layer to cover the at least one core material section, the second carbon material layer extending along at least a portion of the length of the wind turbine rotor blade.

17. A method in accordance with claim 16 further comprising coupling a second sparcap to an inner surface of the second blade section, the second sparcap comprising at least one carbon material layer and at least one core material section.

18. A method in accordance with claim 17 further comprising coupling the first sparcap to the second sparcap.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 17, 2023
From: GENERAL ELECTRIC COMPANY
To: GE INFRASTRUCTURE TECHNOLOGY LLC
Reel/Frame 065727/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 11, 2008
From: AKHTAR, AFROZ; SAMUDRALA, SRIKANTH
To: GENERAL ELECTRIC COMPANY
Reel/Frame 021966/0169 →
Continuity (1)
Related Publication 20100143147A1 · Jun 10, 2010