Lead cutter and method of cutting lead
There is provided a lead cutter that enables micro-adjusting a cutting clearance between a punch and a die with high accuracy. The lead cutter includes a die on which the lead provided in an encapsulating resin enclosing a semiconductor chip is to be placed, a punch that vertically moves relative to the die to thereby cut the lead, and a temperature controller that controls a temperature of at least one of the punch and the die, so as to adjust a clearance between the punch and the die.
1 . A lead cutter comprising:
a die on which an outer lead provided in an encapsulating resin enclosing a semiconductor chip is to be placed;
a punch that vertically moves relative to said die to thereby cut said outer lead; and
a temperature controller that controls a temperature of at least one of said punch and said die, so as to adjust a clearance between said punch and said die.
2 . The lead cutter according to claim 1 ,
wherein said die includes a blade portion on which said outer lead is placed and a base table having a lower linear expansion coefficient than that of said blade portion, and on which said encapsulating resin is placed; and
said temperature controller heats or cools said blade portion, so that said blade portion expands or contracts in a direction toward said punch across said clearance.
3 . The lead cutter according to claim 2 ,
wherein said blade portion includes a ventilation hole; and
said temperature controller further includes a ventilator that causes a gaseous fluid that controls a temperature of said blade portion to flow through said ventilation hole.
4 . The lead cutter according to claim 3 , further comprising:
a flow controller that controls a flow rate of said gaseous fluid flowing through said ventilation hole.
5 . The lead cutter according to claim 3 ,
wherein said die includes an aperture controller that increases and decreases an aperture area of said ventilation hole.
6 . The lead cutter according to claim 3 ,
wherein said ventilator aspirates said gaseous fluid, to thereby collecting cut chippings of said outer lead which has been cut.
7 . The lead cutter according to claim 2 ,
wherein said blade portion is black; and
said temperature controller includes a light source that emits light to said blade portion.
8 . The lead cutter according to claim 2 ,
wherein said blade portion is removably mounted on said die; and
said die is compatible with a plurality of said blade portions each having a different dimension in a direction toward said punch across said clearance, or in a vertical direction.
9 . The lead cutter according to claim 2 ,
wherein said die includes a pair of said blade portions located so as to oppose each other across said punch, and an elastic member biasing said blade portions so as to move away from each other.
10 . The lead cutter according to claim 1 ,
wherein said clearance between said punch and said die is adjustable in an increment of 0.1 μm.
11 . A method of cutting a lead that employs a punch and a die to cut an outer lead provided in an encapsulating resin enclosing a semiconductor chip, comprising:
cutting said outer lead upon controlling a temperature of at least one of said punch and said die, thereby adjusting a clearance between said punch and said die.
12 . The method according to claim 11 , further comprising:
collecting cut chippings of said outer lead by aspirating a gaseous fluid;
wherein said controlling a temperature includes causing heat exchange between said gaseous fluid aspirated and at least one of said punch and said die.