Electronic device and method of manufacturing the same
An electronic device of the present invention has a substrate; an electro-conductive pattern (electrodes) provided over the substrate; a semiconductor chip mounted over the substrate, and electrically connected with the electrodes; a resin cap provided over the substrate and composed of two or more resin layers to hollow-sealing the semiconductor chip; and an adhesive layer (metal-resin adhesion maintenance layer) bonding the resin cap with the electrode.
1 . An electronic device comprising:
a substrate;
an electro-conductive pattern provided over said substrate;
an electronic component mounted over said substrate, and electrically connected to said electro-conductive pattern;
a resin cap provided over said substrate, and composed of two or more resin layers hollow-sealing said electronic component; and
an adhesive layer bonding said resin cap with said electro-conductive pattern.
2 . The electronic device as claimed in claim 1 ,
wherein said adhesive layer is an inorganic layer containing aluminum oxide, or an organic layer containing alkyd resin.
3 . The electronic device as claimed in claim 1 ,
wherein said substrate has a through-hole extended therethrough in the thickness-wise direction,
said electro-conductive pattern is extended from the top surface of said substrate through said through-hole out onto the back surface, and
said resin cap comprises:
a first resin layer bonded to said electro-conductive pattern while placing said adhesive layer in between so as to hollow-seal said electronic component;
a second resin layer covering said first resin layer; and
a third resin layer covering said second resin layer.
4 . The electronic device as claimed in claim 3 ,
wherein said second resin layer covers an opening of said through-hole on the top surface side of said substrate.
5 . The electronic device as claimed in claim 3 ,
wherein said second resin layer is composed of a resin film.
6 . The electronic device as claimed in claim 1 ,
wherein said electronic component operates at high frequencies.
7 . The electronic device as claimed in claim 1 , obtained by singulation between every adjacent electronic components mounted on said substrate.
8 . A method of manufacturing an electronic device comprising:
preparing a substrate having an electro-conductive pattern formed thereon;
forming an adhesive layer over said electro-conductive pattern provided over said substrate;
mounting an electronic component over said substrate, and electrically connecting said electronic component with said electro-conductive pattern; and
bonding a resin cap composed of two or more resin layers with said electro-conductive pattern while placing said adhesive layer in between, so as to hollow-seal said electronic component.
9 . The method of manufacturing an electronic device as claimed in claim 8
wherein said forming said adhesive layer further comprises:
forming an adhesive layer composed of either an inorganic layer containing aluminum oxide, or an organic layer containing alkyd resin.
10 . The method of manufacturing an electronic device as claimed in claim 8 ,
wherein said preparing said substrate further comprises:
preparing a substrate having a plurality of through-holes extended therethrough in the thickness-wise direction, and having an electro-conductive pattern extended from the top surface thereof through said through-holes out onto the back surface thereof,
wherein said electrically connecting said electronic component with said electro-conductive pattern further comprises:
mounting a plurality of said electronic components onto regions of said substrate having no through-holes formed therein, and
said hollow-sealing said electronic component further comprises:
forming a first resin layer which bonds to said electro-conductive pattern while placing said adhesive layer in between, so as to hollow-seal said electronic component;
forming a second resin layer over said first resin layer; and
forming a third resin layer over said second resin layer.
11 . The method of manufacturing an electronic device as claimed in claim 10 ,
wherein said forming said second resin layer further comprises:
forming said second resin layer which covers said first resin layer, and covers also the opening of said through-hole over the top surface side of said substrate.
12 . The method of manufacturing an electronic device as claimed in claim 11 ,
wherein said forming said second resin layer further comprises:
covering the entire top surface of said substrate with said second resin layer composed of a resin film, and bonding said second resin layer with said substrate while pressurizing it towards the top surface of said substrate.
13 . The method of manufacturing an electronic device as claimed in claim 8 , further comprising, after said hollow-sealing said electronic components,
singulating the electronic device by dicing said substrate between every adjacent electronic components.