IP Library Granted Patent US 8,016,641
Granted Patent B2
US 8,016,641 · App. 12/388,317 · Granted Sep 13, 2011

Method for manufacturing a golf club head

Assignee: Callaway Golf Company
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Quick Facts
Patent No.
US 8,016,641
App. No.
12/388,317
Granted
Sep 13, 2011
Kind
B2
Abstract

A method for manufacturing a golf club head having scorelines is disclosed herein. The method includes tumbling a raw cast golf club head in a tumbler containing a rough cut media. The tumbling occurs for at least six hours to create a tumbled golf cub head. The method also includes grinding the tumbled golf club head to clean a perimeter of the tumbled golf club head to create a ground golf club head. The method also includes polishing the ground golf club head to create a polished golf club head. The method also includes finishing the golf club head to create a finished golf club head.

Claims (32)

1. A method for manufacturing a golf club head having scorelines, the method comprising:

tumbling a raw cast golf club head, the golf club head having scorelines, the tumbling performed in a tumbler containing a rough cut media, the tumbling occurring for at least six hours to created a tumbled golf cub head, wherein at least 50% of the material thickness of a face of the raw cast iron-type golf club head is removed during the tumbling;

grinding the tumbled golf club head to clean a perimeter of the tumbled golf club head to create a ground golf club head;

polishing the ground golf club head to create a polished golf club head;

finishing the golf club head to create a finished golf club head.

2. The method according to claim 1 wherein the golf club head is an iron-type golf club head.

3. The method according to claim 1 wherein each of the plurality of scorelines has a groove width of at least 0.01 inch.

4. The method according to claim 1 wherein each of the plurality of scorelines has a depth of at least 0.01 inch.

5. The method according to claim 1 wherein each of the plurality of scorelines has a depth ranging from 0.016 inch to 0.022 inch.

6. The method according to claim 1 wherein each of the plurality of scorelines has a width ranging from 0.030 inch to 0.037 inch.

7. The method according to claim 1 wherein each of the plurality of scorelines has a side wall angle ranging between 34 and 40 degrees relative to vertical.

8. The method according to claim 1 wherein side wall angles of each of the side walls of each of the plurality of scorelines is within two degrees of each other.

9. The method according to claim 1 wherein a distance between each of the plurality of scorelines ranges from 0.070 inch to 0.115 inch.

10. The method according to claim 1 wherein an edge radius of each of the plurality of scorelines is no greater than 0.003 inch.

11. The method according to claim 1 wherein each of the plurality of scorelines has a side wall angle ranging between 34 and 40 degrees relative to vertical for the top one-third of the groove and the lower two-thirds of the groove has a different side wall angle.

12. A method for manufacturing a golf club head having a plurality of grooves, the method comprising:

tumbling a raw cast golf club head, the golf club head having a plurality of grooves, each of the plurality of grooves having an edge sharpness of at least thirty-five degrees, the tumbling performed in a tumbler containing a rough cut media, the tumbling occurring for at least six hours to created a tumbled golf cub head, wherein at least 50% of the material thickness of a face of the raw cast iron-type golf club head is removed during the tumbling;

grinding the tumbled golf club head to clean a perimeter of the tumbled golf club head to create a ground golf club head;

polishing the ground golf club head to create a polished golf club head;

finishing the golf club head to create a finished golf club head.

13. The method according to claim 12 wherein each of the plurality of grooves has a groove width of at least 0.01 inch.

14. The method according to claim 12 wherein each of the plurality of grooves has a depth of at least 0.01 inch.

15. The method according to claim 12 wherein each of the plurality of grooves has a depth ranging from 0.016 inch to 0.022 inch.

16. The method according to claim 12 wherein each of the plurality of grooves has a width ranging from 0.030 inch to 0.037 inch.

17. The method according to claim 12 wherein each of the plurality of grooves has a side wall angle ranging between 35 and 40 degrees relative to vertical.

18. The method according to claim 12 wherein side wall angles of each of the side walls of each of the plurality of grooves is within two degrees of each other.

19. A method for manufacturing an iron-type golf club head having a plurality of grooves, the method comprising:

tumbling a raw cast iron-type golf club head, the iron-type golf club head having a plurality of grooves, each of the plurality of grooves having an edge sharpness of at least thirty-five degrees and a depth ranging from 0.016 inch to 0.022 inch, the tumbling performed in a vibe bowl having a volume of 300 to 500 liters and containing a rough cut media comprising a plurality of aluminum oxide in ceramic having dimensions between 15 mm to 25 mm, the tumbling occurring for at least six hours to create a tumbled iron-type golf cub head wherein at least 50% of the material thickness of a face of the raw cast iron-type golf club head is removed during the tumbling;

grinding the tumbled iron-type golf club head to clean a perimeter of the tumbled iron-type golf club head to create a ground iron-type golf club head;

polishing the ground iron-type golf club head to create a polished iron-type golf club head;

finishing the polished iron-type golf club head to create a finished iron-type golf club head.

20. The method according to claim 19 further comprising tumbling a tumbled iron-type golf club head in a vibe bowl having a volume of 300 to 500 liters and containing a medium cut media comprising a plurality of aluminum oxide in ceramic having dimensions between 15 mm to 25 mm, the tumbling occurring for at least three hours.

Assignments (8)
RELEASE OF SECURITY INTEREST AT REEL/FRAME 063665/0176 Recorded Jun 1, 2026
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: CALLAWAY GOLF COMPANY (F/K/A TOPGOLF CALLAWAY BRANDS CORP.); TRAVISMATHEW, LLC; OGIO INTERNATIONAL, INC.; WORLD GOLF TOUR, LLC
Reel/Frame 075834/0150 →
SECURITY INTEREST Recorded May 17, 2023
From: TOPGOLF CALLAWAY BRANDS CORP.; OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 063692/0009 →
SECURITY AGREEMENT Recorded May 16, 2023
From: TOPGOLF CALLAWAY BRANDS CORP. (FORMERLY CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A, AS COLLATERAL AGENT
Reel/Frame 063665/0176 →
RELEASE (REEL 048172 / FRAME 0001) Recorded Mar 17, 2023
From: BANK OF AMERICA, N.A.
To: TOPGOLF CALLAWAY BRANDS CORP. (F/K/A CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.
Reel/Frame 063622/0187 →
SECURITY INTEREST Recorded Jan 23, 2019
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY; TRAVISMATHEW, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 048110/0352 →
SECURITY AGREEMENT Recorded Jan 4, 2019
From: CALLAWAY GOLF COMPANY; OGIO INTERNATIONAL, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 048172/0001 →
SECURITY INTEREST Recorded Feb 16, 2018
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY
To: BANK OF AMERICA, N.A.
Reel/Frame 045350/0741 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 18, 2009
From: VINCENT, BRANDON T.; GONCZI, ROBERT S.
To: CALLLAWAY GOLF COMPANY
Reel/Frame 022278/0087 →
Continuity (1)
Related Publication 20100210183A1 · Aug 19, 2010