IP Library Granted Patent US 8,062,961
Granted Patent B1
US 8,062,961 · App. 12/414,011 · Granted Nov 22, 2011

Method for manufacturing a semiconductor device

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Quick Facts
Patent No.
US 8,062,961
App. No.
12/414,011
Granted
Nov 22, 2011
Kind
B1
Abstract

Provided is a method for manufacturing a semiconductor device which includes: forming a removal layer over a base (support base); forming an interconnect layer over the removal layer; mounting semiconductor chip(s) over the interconnect layer; and separating the base from the interconnect layer while inducing the separation so as to originate from the removal layer, by irradiating a laser having a wavelength transparent with respect to the support base from the back side thereof, selectively to an unmounted region having no semiconductor chip(s) mounted thereon.

Claims (44)

1. A method for manufacturing a semiconductor device comprising:

forming a removal layer over a base;

forming an interconnect layer over said removal layer;

mounting semiconductor chip(s) over said interconnect layer; and

separating said base from said interconnect layer while inducing the separation so as to originate from said removal layer, by irradiating a laser having a wavelength transparent with respect to said base from the back side thereof, selectively to an unmounted region having no semiconductor chip(s) mounted thereon.

2. The method for manufacturing a semiconductor device as claimed in claim 1 ,

wherein in said mounting said semiconductor chip(s),

a plurality of said semiconductor chips are mounted over said interconnect layer, and

wherein said separating said base from said interconnect layer further includes:

irradiating said laser along dicing lines used for singulating semiconductor devices.

3. The method for manufacturing a semiconductor device as claimed in claim 1 , wherein separating said interconnect layer allows said removal layer to generate a gas, upon irradiation of said laser to said removal layer.

4. The method for manufacturing a semiconductor device as claimed in claim 3 , wherein said removal layer contains at least one compound selected from the group consisting of metal oxide, metal nitride and metal oxinitride.

5. The method for manufacturing a semiconductor device as claimed in claim 1 , wherein said base is composed of glass, quartz glass, sapphire, aluminum nitride or silicon.

6. The method for manufacturing a semiconductor device as claimed in claim 1 , wherein said interconnect layer is composed of a resin layer formed over said base, and a metal layer buried in said resin layer, and

wherein the method further comprises, after said forming said interconnect layer, and before said separating said base from said interconnect layer:

forming an alignment mark by irradiating a laser having a wavelength transparent with respect to said base from the back side thereof to modify said removal layer or a portion of said resin layer composing said interconnect layer, and

wherein said separating said base from said interconnect layer further includes:

positioning said laser irradiation making use of said alignment mark.

7. The method for manufacturing a semiconductor device as claimed in claim 6 , wherein said forming said alignment mark includes:

forming said alignment mark recognizable from the back side of said base from a part of said metal layer by irradiating said laser from the back side of said base to modify a portion of said removal layer into a transparent portion.

8. The method for manufacturing a semiconductor device as claimed in claim 6 , wherein said forming said alignment mark includes:

forming an alignment mark by irradiating said laser having a wavelength transparent with respect to said base from the back side thereof to modify a portion of said interconnect layer.

9. The method for manufacturing a semiconductor device as claimed in claim 1 , wherein said separating said base from said interconnect layer includes:

immersing said base having said semiconductor chip(s) mounted thereon into a separation liquid, so as to allow said separation liquid to infiltrate into the interface between said base and said removal layer, to thereby induce the separation.

10. A method for manufacturing a semiconductor device comprising:

forming a removal layer over a base;

forming an interconnect layer over said removal layer, said interconnect later composes of a resin layer formed over said base, and a metal layer buried in said resin layer;

forming an alignment mark by irradiating a laser having a wavelength transparent with respect to said base from the back side thereof to modify said removal layer or a portion of said resin layer composing said interconnect layer;

mounting semiconductor chip(s) over said interconnect layer; and

separating said base from said interconnect layer while inducing the separation so as to originate from said removal layer, by irradiating a laser having a wavelength transparent with respect to said base from the back side thereof,

wherein said alignment mark is used for positioning of said laser irradiation.

11. The method for manufacturing a semiconductor device as clsimed in claim 10 , wherein said removal layer includes one of a metal oxide, a metal nitride, and a metal oxynitride.

12. The method for manufacturing a semiconductor device as claimed in claim 10 ,

wherein in said mounting said semiconductor chip(s), a plurality of said semiconductor chips are mounted over said interconnect layer, and

wherein said separating said base from said interconnect layer further includes:

irradiating said laser along dicing lines used for singulating semiconductor devices.

13. The method for manufacturing a semiconductor device as claimed in claim 10 , wherein separating said interconnect layer allows said removal layer to generate a gas, upon irradiation of said laser to said removal layer.

14. The method for manufacturing a semiconductor device as claimed in claim 10 , wherein said base is composed of glass, quartz glass, sapphire, aluminum nitride or silicon.

15. The method for manufacturing a semiconductor device as claimed in claim 10 , wherein said forming said alignment mark includes:

forming said alignment mark recognizable from the back side of said base from a part of said metal layer by irradiating said laser from the back side of said base to modify a portion of said removal layer into a transparent portion.

16. The method for manufacturing a semiconductor device as claimed in claim 10 , wherein said forming said alignment mark includes:

forming an alignment mark by irradiating said laser having a wavelength transparent with respect to said base from the back side thereof to modify a portion of said interconnect layer.

17. The method for manufacturing a semiconductor device as claimed in claim 10 , wherein said separating said base from said interconnect layer includes:

immersing said base having said semiconductor chip(s) mounted thereon into a separation liquid, so as to allow said separation liquid to infiltrate into the interface between said base and said removal layer, to thereby induce the separation.

Assignments (3)
CHANGE OF ADDRESS Recorded Nov 29, 2017
From: RENESAS ELECTRONICS CORPORATION
To: RENESAS ELECTRONICS CORPORATION
Reel/Frame 044928/0001 →
CHANGE OF NAME Recorded Oct 26, 2010
From: NEC ELECTRONICS CORPORATION
To: RENESAS ELECTRONICS CORPORATION
Reel/Frame 025193/0183 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 9, 2009
From: MOTOHASHI, NORIKAZU
To: NEC ELECTRONICS CORPORATION
Reel/Frame 022801/0335 →