IP Library Granted Patent US 8,105,957
Granted Patent B2
US 8,105,957 · App. 12/415,821 · Granted Jan 31, 2012

Method of producing semiconductor device

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Quick Facts
Patent No.
US 8,105,957
App. No.
12/415,821
Granted
Jan 31, 2012
Kind
B2
Abstract

Disclosed is a producing method of a semiconductor device comprising a first step of supplying a first reactant to a substrate to cause a ligand-exchange reaction between a ligand of the first reactant and a ligand as a reactive site existing on a surface of the substrate, a second step of removing a surplus of the first reactant, a third step of supplying a second reactant to the substrate to cause a ligand-exchange reaction to change the ligand after the exchange in the first step into a reactive site, a fourth step of removing a surplus of the second reactant, and a fifth step of supplying a plasma-excited third reactant to the substrate to cause a ligand-exchange reaction to exchange a ligand which has not been exchange-reacted into the reactive site in the third step into the reactive site, wherein the first to fifth steps are repeated predetermined times.

Claims (19)

1. A method of producing a semiconductor device comprising:

forming a thin film by

(1) supplying a first reactant to a substrate accommodated in a processing chamber causing a first ligand-exchange reaction between a ligand of the first reactant and a ligand as a reactive site existing on a surface of the substrate;

(2) removing any surplus of the first reactant from the processing chamber;

(3) supplying a second reactant to the substrate causing a second ligand-exchange reaction changing the ligand after the first ligand-exchange into a reactive site;

(4) removing any surplus of the second reactant from the processing chamber;

supplying a plasma-excited third reactant to the substrate causing a ligand-exchange reaction exchanging a ligand which has not been exchange-reacted into the reactive site in the second ligand-exchange; and

repeating the thin film forming and the plasma processing steps until a thin film having a predetermined thickness is formed on the surface of the substrate.

2. The method of claim 1 , wherein the ligand-exchange reaction in each of the step of supplying the second reactant and the step of supplying a plasma-excited third reactant includes carrying out a ligand removing reaction in which the ligand existing at the surface of the substrate is removed to form the reactive site.

3. The method of claim 1 , wherein a ligand-exchange reaction is carried out between the reactive site generated as a result of the exchange reaction in the step of supplying the plasma-excited third reactant and the ligand of the first reactant supplied in a subsequent first step.

4. The method of claim 1 wherein the plasma-excited third reactant is an oxygen atom-containing gas.

5. The method of claim 4 , wherein the first reactant is a gas including aluminum, the second reactant is ozone gas, the plasma-excited third reactant is an oxygen plasma gas, and the thin film to be formed is an aluminum oxide thin film.

6. The method of claim 1 , wherein the plasma-excited third reactant is a gas including nitrogen atom.

7. The method of claim 6 , wherein the first reactant is a gas including silicon, the second reactant is a gas including nitrogen, the thin film to be formed is a silicon nitride thin film, and the plasma processing is carried out between the supplying of the first reactant and the supplying of the second reactant.

8. The method of claim 1 , wherein the first reactant is a gas including silicon, the second reactant is a gas including nitrogen, the plasma-excited third reactant is a gas including plasma-excited nitrogen, and the thin film to be formed is a silicon nitride thin film.

9. The method of claim 8 , wherein the plasma-excited third reactant includes plasma-excited nitrogen gas and plasma-excited ammonia gas.

10. The method of claim 9 , wherein the plasma-excited third reactant includes a gas obtained by plasma-exciting a gas mixture in which nitrogen gas and ammonia gas are mixed at a ratio of 1:1 to 6:1.

11. The method of claim 9 , wherein the plasma processing is carried out under a pressure of 0.5 Torr or lower.

12. The method of claim 1 , wherein in the thin film forming, a thin film of two to five atomic layers is formed.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 31, 2018
From: HITACHI KOKUSAI ELECTRIC INC.
To: KOKUSAI ELECTRIC CORPORATION
Reel/Frame 048008/0206 →