IP Library Granted Patent US 9,328,404
Granted Patent B2
US 9,328,404 · App. 12/426,769 · Granted May 3, 2016

Iron-based amorphous alloys and methods of synthesizing iron-based amorphous alloys

Inventors: Cheng Kiong Saw (Livermore, CA); William A. Bauer (Beavercreek, OH); Jor-Shan Choi (El Cerrito, CA); Dan Day (Danville, CA); Joseph C. Farmer (Tracy, CA)
Assignee: Lawrence Livermore National Security, LLC
C22C33/003B22F9/005C22C45/006C22C45/02G21F1/08B22F9/002B22F2009/041B22F2009/043C22C2200/02
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Quick Facts
Patent No.
US 9,328,404
App. No.
12/426,769
Granted
May 3, 2016
Kind
B2
Abstract

A method according to one embodiment includes combining an amorphous iron-based alloy and at least one metal selected from a group consisting of molybdenum, chromium, tungsten, boron, gadolinium, nickel phosphorous, yttrium, and alloys thereof to form a mixture, wherein the at least one metal is present in the mixture from about 5 atomic percent (at %) to about 55 at %; and ball milling the mixture at least until an amorphous alloy of the iron-based alloy and the at least one metal is formed. Several amorphous iron-based metal alloys are also presented, including corrosion-resistant amorphous iron-based metal alloys and radiation-shielding amorphous iron-based metal alloys.

Claims (39)

1. An amorphous iron-based alloy, comprising:

between about 10 atomic percent (at %) and about 50 at % iron;

from 0 at % to about 25 at % of a material selected from a group consisting of manganese, carbon, silicon, zirconium, and titanium; and

at least two of the following constituents:

between about 5 at % and about 30 at % of at least one material selected from a group consisting of molybdenum, tungsten, gadolinium, nickel phosphorous, yttrium, and alloys thereof;

between about 20 at % and about 55 at % chromium;

between about 30 at % and about 55 at % boron

wherein the at least two constituents comprise the molybdenum; and

wherein the molybdenum is present in the alloy at between about 15 at % and about 30 at %.

2. The amorphous iron-based alloy of claim 1 , wherein the at least two constituents comprise the boron and the chromium.

3. The amorphous iron-based alloy of claim 1 , wherein the at least two constituents comprise the chromium and the at least one material selected from the group consisting of tungsten, gadolinium, nickel, phosphorous, yttrium, and alloys thereof.

4. The amorphous iron-based alloy of claim 1 , wherein the material selected from the group consisting of manganese, carbon, silicon, zirconium, and titanium is present at greater than 0 at %.

5. A corrosion-resistant amorphous iron-based alloy, comprising:

between about 10 atomic percent (at %) and about 50 at % iron;

between about 5 at % and about 25 at % molybdenum;

from about 15 at % to about 25 at % of a material selected from a group consisting of manganese, tungsten, and zirconium, and

wherein an x-ray diffraction pattern of the corrosion-resistant amorphous iron-based alloy shows no sign of a crystalline form.

6. The corrosion-resistant amorphous iron-based alloy of claim 5 , wherein the iron is present at between about 40 at % and about 50 at %.

7. The corrosion-resistant amorphous iron-based alloy of claim 6 , wherein the molybdenum is present at between about 17 at % and about 25 at %.

8. The corrosion-resistant amorphous iron-based alloy of claim 5 , wherein the material is the zirconium,

and

wherein amorphous iron-based alloy further comprises boron present in an amount between about 30 at % and about 55 at %.

9. A radiation-shielding amorphous iron-based alloy, comprising:

between about 10 atomic percent (at %) and about 50 at % iron;

between about 30 at % and about 55 at % boron; and

from 0 at % to about 55 at % of a material selected from a group consisting of chromium, manganese, molybdenum, tungsten, carbon, silicon, zirconium, and titanium.

10. The radiation-shielding amorphous iron-based alloy of claim 9 , wherein the iron is present at between about 25 at % and about 40 at %.

11. The radiation-shielding amorphous iron-based alloy of claim 10 , wherein the boron is present at between about 30 at % and about 53 at %.

12. The radiation-shielding amorphous iron-based alloy of claim 9 , wherein the material is the chromium, and

wherein the chromium is present in an amount from about 30 at % to about 55 at %.

13. The amorphous iron-based alloy of claim 9 , wherein the material is the molybdenum, and

wherein the molybdenum is present in an amount from about 5 at % to about 25 at %.

14. A corrosion-resistant amorphous iron-based alloy, comprising:

between about 10 atomic percent (at %) and about 50 at % iron;

from 0 at % to about 25 at % of a material selected from a group consisting of manganese, carbon, silicon, zirconium, and titanium;

between about 15 at % and about 30 at % of at least one material selected from a group consisting of molybdenum, tungsten, gadolinium, nickel phosphorous, yttrium, and alloys thereof;

between about 20 at % and about 55 at % chromium; and

between about 20 at % and about 55 at % boron,

wherein an x-ray diffraction pattern of the corrosion-resistant amorphous iron-based alloy shows no sign of a crystalline form.

Assignments (2)
CONFIRMATORY LICENSE (SEE DOCUMENT FOR DETAILS) Recorded Aug 3, 2020
From: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC
To: U.S. DEPARTMENT OF ENERGY
Reel/Frame 053388/0619 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 26, 2009
From: SAW, CHENG KIONG; CHOI, JOR-SHAN; DAY, DAN; FARMER, JOSEPH C.
To: LAWRENCE LIVERMORE NATIONAL SECURITY, LLC (LLNS)
Reel/Frame 022886/0220 →
Continuity (1)
Related Publication 20100263766A1 · Oct 21, 2010