IP Library › Granted Patent US 8,227,550
Granted Patent B2
US 8,227,550 · App. 12/448,387 · Granted Jul 24, 2012

Filled polyolefin compositions

Assignee: Basell Poliolefine Italia s.r.l.
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Quick Facts
Patent No.
US 8,227,550
App. No.
12/448,387
Granted
Jul 24, 2012
Kind
B2
Abstract

Filled polyolefin compositions comprising: A) from 15% to 55% by weight of a polypropylene component; B) from 20% to 80% by weight of a filler; C) from 4% to 25% of an elastomeric polymer or polymer composition; wherein the percentages of A), B) and C) are referred to the sum of A) B) and C), and A) is selected from the following compositions: a) a polypropylene composition containing from 20% to 80% by weight of a polypropylene fraction A I ) having a Melt Flow Rate L (MFR I ) value of 500 g/10 min. or more, and from 20% to 80% by weight of a polypropylene fraction A II ) having a Melt Flow Rate L (MFR II ) value of from 0.1 to 30 g/10 min., the said percentages of A I ) and A II ) being referred to the sum of A I ) and A II ); or b) a polypropylene composition containing from 15% to 72% by weight of a polypropylene fraction A I ) having a Melt Flow Rate L (MFR I ) value of 500 g/10 min. or more, from 15% to 70% by weight of a polypropylene fraction A II ) having a Melt Flow Rate L (MFR II ) value of from 0.1 to 30 g/10 min. and from 0.5% to 15% by weight of a compatibilizer Q), the said percentages of A I ), A II ) and Q) being referred to the sum of A I ), A II ) and Q).

Claims (34)

1. Filled polyolefin compositions comprising:

A) from 15% to 55% by weight of a polypropylene component;

B) from 20% to 80% by weight of a filler;

C) from 4% to 25% of an elastomeric polymer or polymer composition;

wherein the percentages of A), B) and C) are referred to as the sum of A) B) and C), and A) is selected from the following compositions:

a) a polypropylene composition comprising from 20% to 80% by weight of a polypropylene fraction A I ) having a Melt Flow Rate (MFR I ) value of 500 g/10 min. or more, and from 20% to 80% by weight of a polypropylene fraction A II ) having a Melt Flow Rate (MFR II ) value of from 0.1 to 30 g/10 min., the weight percentages of A I ) and A II ) being referred to as the sum of A I ) and A II ); or

b) a polypropylene composition comprising from 15% to 72% by weight of a polypropylene fraction A I ) having a Melt Flow Rate (MFR I ) value of 500 g/10 min. or more, from 15% to 70% by weight of a polypropylene fraction A II ) having a Melt Flow Rate (MFR II ) value of from 0.1 to 30 g/10 min. and from 0.5% to 15% by weight of a compatibilizer Q), the weight percentages of A I ), A II ) and Q) being referred to as the sum of A I ), A II ) and Q);

said fractions A I ) and A II ) being independently selected from propylene homopolymers and random copolymers of propylene comprising up to 5% by mole of ethylene and/or C 4 -C 10 α-olefin(s), all the Melt Flow Rate values being measured according to ISO 1133 with a load of 2.16 kg at 230° C., wherein the propylene homopolymers and copolymers of the polypropylene fraction A II ) have a molecular weight distribution of higher than 10, in terms of Mw/Mn ratio.

2. The compositions of claim 1 , wherein the propylene homopolymers and copolymers of the polypropylene fraction A I ) are obtained directly from a polymerization process comprising a metallocene-based catalyst.

3. The compositions of claim 1 , wherein the propylene homopolymers and copolymers of the polypropylene fraction A I ) have a molecular weight distribution of lower than 4, in terms of Mw/Mn ratio.

4. The compositions of claim 1 , wherein the MFR I value of the polypropylene fraction A I ) is obtained without degradation treatments.

5. Filled polyolefin compositions comprising:

A) from 15% to 55% by weight of a polypropylene component;

B) from 20% to 80% by weight of a filler;

C) from 4% to 25% of an elastomeric polymer or polymer composition;

wherein the percentages of A), B) and C) are referred to as the sum of A) B) and C), and A) is selected from the following compositions:

a) a polypropylene composition comprising from 20% to 80% by weight of a polypropylene fraction A I ) having a Melt Flow Rate (MFR I ) value of 500 g/10 min. or more, and from 20% to 80% by weight of a polypropylene fraction A II ) having a Melt Flow Rate (MFR II ) value of from 0.1 to 30 g/10 min., the weight percentages of A I ) and A II ) being referred to as the sum of A I ) and A II ); or

b) a polypropylene composition comprising from 15% to 72% by weight of a polypropylene fraction A I ) having a Melt Flow Rate (MFR I ) value of 500 g/10 min. or more, from 15% to 70% by weight of a polypropylene fraction A II ) having a Melt Flow Rate (MFR II ) value of from 0.1 to 30 g/10 min. and from 0.5% to 15% by weight of a compatibilizer Q), the weight percentages of A I ), A II ) and Q) being referred to as the sum of A I ), A II ) and Q);

said fractions A I ) and A II ) being independently selected from propylene homopolymers and random copolymers of propylene comprising up to 5% by mole of ethylene and/or C 4 -C 10 α-olefin(s), all the Melt Flow Rate values being measured according to ISO 1133 with a load of 2.16 kg at 230° C., wherein the polypropylene fraction A II ) comprises from 30% to 70% by weight of a fraction i) comprising a molecular weight distribution from 4 to 7, in terms of Mw/Mn ratio, and from 30% to 70% by weight of a fraction ii) comprising a molecular weight distribution of higher than 10, in terms of Mw/Mn ratio, the fractions i) and ii) being independently selected from propylene homopolymers and random copolymers of propylene comprising up to 5% by mole of ethylene and/or C 4 -C 10 α-olefin(s), and the weight percentages of i) and ii) being referred to as the sum of i) and ii).

6. The compositions of claim 1 , wherein the filler B) is selected from inorganic fillers, fibers, and combinations thereof.

7. The compositions of claim 1 , wherein the filler B) consists essentially of glass fibers, and the polypropylene component A) has the polypropylene composition b).

8. The compositions of claim 1 , wherein the filler B) consists essentially of a mineral filler, and the polypropylene component A) has the polypropylene composition a).

9. An article produced by injection molding, extrusion, or thermoforming the filled polyolefin composition of claim 1 .

10. A concentrate comprising the filled polyolefin composition of claim 1 .

11. The composition of claim 7 wherein the filler B) is a short glass fiber.

12. The compositions of claim 5 , wherein the MFR I value of the polypropylene fraction A I ) is obtained without degradation treatments.

13. The compositions of claim 5 ,wherein the propylene homopolymers and copolymers of the polypropylene fraction A I ) are obtained directly from a polymerization process comprising a metallocene-based catalyst.

14. The compositions of claim 5 , wherein the propylene homopolymers and copolymers of the polypropylene fraction A I ) have a molecular weight distribution of lower than 4, in terms of Mw/Mn ratio.

15. The compositions of claim 5 , wherein the filler B) is selected from inorganic fillers, fibers, and combinations thereof.

16. The compositions of claim 5 , wherein the filler B) consists essentially of glass fibers, and the polypropylene component A) has the polypropylene composition b).

17. The compositions of claim 5 , wherein the filler B) consists essentially of a mineral filler, and the polypropylene component A) has the polypropylene composition a).

18. An article produced by injection molding, extrusion, or thermoforming comprising the filled polyolefin composition of claim 5 .

19. A concentrate comprising the filled polyolefin composition of claim 5 .

20. The composition of claim 16 wherein the filler B) is a short glass fiber.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 18, 2009
From: MASARATI, ENRICO; COSTANTINI, ENRICO; CONSALVI, MARCO
To: BASELL POLIOLEFINE ITALIA S.R.L.
Reel/Frame 022864/0699 →
Priority Claims (1)
EP 06126690 · Dec 20, 2006 · regional
Continuity (2)
Provisional Application 60876734 · Dec 22, 2006
Related Publication 20100069560A1 · Mar 18, 2010