IP Library Patent Application 12449127
Patent Application
App. No. 12/449,127

USE OF AN IRON-CHROMIUM-ALUMINUM ALLOY WITH LONG SERVICE LIFE AND MINOR CHANGES IN HEAT RESISTANCE

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Patent No.
US None
App. No.
12/449,127
Abstract

Use of an iron-chromium-aluminum alloy with long service life and minor changes in heat resistance as a foil for heating elements, the foil having a thickness ranging from 0.020 to 0.300 μm. The alloy contains (in percentages by weight) 4.5-6.5% Al and 16-24% Cr, to which are added 0.05-0.7% Si, 0.001-0.5% Mn, 0.02-0.1% Y, 0.02-0.1% Zr, 0.02-0.1% Hf, 0.003-0.020% C, maximum 0.03% N, maximum 0.01% S and maximum 0.5% Cu, the remainder being iron and the usual impurities resulting from the melting process.

Claims (35)

1 . A heating or other thermally conductive element, comprising a 0.020 to 0.300 mm thick film of an alloy comprised of, by weight, 4.5 to 6.5% Al, 16 to 24% Cr, 0.05 to 0.7% Si, 0.001 to 0.5% Mn, 0.02 to 0.1% of at least one element selected from a first group consisting of Y, Sc, La and Ce, 0.02 to 0.1% Zr, 0.02 to 0.1% of at least one of element selected from a second group consisting of Hf, Sc, Ti, V, Nb, Ta, La and Ce, 0.003 to 0.020% C, max. 0.03% N, max. 0.01% S, max. 0.5% Cu, and the remainder iron and the usual impurities caused by melting.

2 . The element in accordance with claim 1 , wherein Al content, by weight, of the alloy is 4.8 to 6.2%.

3 . The element in accordance with claim 1 , wherein Al content, by weight, of the alloy is 5.0 to 5.8%.

4 . The element in accordance with claim 1 , wherein Al content, by weight, of the alloy is 4.8 to 5.5%.

5 . The element in accordance with claim 1 , wherein Al content, by weight, of the alloy is 5.5 to 6.3%.

6 . The element in accordance with claim 1 , wherein Cr content, by weight, of the alloy is 18 to 23%.

7 . The element in accordance with claim 1 , wherein Cr content, by weight, of the alloy is 19 to 22%.

8 . The element in accordance with claim 1 , wherein Si content, by weight, of the alloy is 0.05 to 0.5%.

9 . The element in accordance with claim 1 , wherein Mn content, by weight, of the alloy is 0.005 to 0.5%.

10 . The element in accordance claim 1 , wherein Y content, by weight, of the alloy is 0.03 to 0.1%.

11 . The element in accordance claim 1 , wherein Zr content, by weight, of the alloy is 0.02 to 0.08%.

12 . The element in accordance claim 1 , wherein the alloy comprises, by weight, 0.02 to 0.1% Hf.

13 . (canceled)

14 . The element in accordance with claim 1 , wherein the alloy further comprises Mg, Ca and P in the following respective proportions, by weight: 0.0001 to 0.05%, 0.0001 to 0.03%, and 0.010 to 0.030%.

15 . The element in accordance with claim 14 , wherein Mg content, by weight, of the alloy is 0.0001 to 0.03%.

16 . The element in accordance with claim 14 , wherein Mg content, by weight, of the alloy is 0.0001 to 0.02%.

17 . The element in accordance with claim 14 , wherein Mg content, by weight, of the alloy is 0.0002 to 0.01%.

18 . The element in accordance claim 14 , wherein Ca content, by weight, of the alloy is 0.0001 to 0.02%.

19 . The element in accordance with claim 14 , wherein Ca content, by weight, of the alloy is 0.0002 to 0.01%.

20 . The element in accordance with claim 14 , wherein P content, by weight, of the alloy is 0.010 to 0.025%.

21 . The element in accordance with claim 14 , wherein P content, by weight, of the alloy is 0.010 to 0.022%.

22 . The element in accordance with claim 1 , wherein Y is not present in the alloy.

23 . The element in accordance with claim 1 , wherein Y is present in the alloy along with, by weight, 0.02 to 0.1% of at least one of the elements Sc, La or Ce.

24 . The element in accordance with claim 1 , wherein Hf is not present in the alloy.

25 . The element in accordance with claim 1 , wherein Hf is present in the alloy with, by weight, 0.01 to 0.1% of at least one of the elements Sc, Ti V, Nb, Ta, La or Ce.

26 . The element in accordance with claim 1 , wherein N and S content, by weight, of the alloy are respectively max. 0.02% and max. 0.005%.

27 . The element in accordance with claim 1 wherein N and S content, by weight, of the alloy are respectively max. 0.01% and max. 0.003%.

28 . The element in accordance with claim 1 , wherein the alloy further comprises at least one of Ni, Mo or W in the following respective proportions, by weight: max. 0.5%, max. 0.1%, and max 0.1% W.

29 . The heating element in accordance with claim 1 , wherein the heating element is electrically heatable.

30 . The element in accordance with claim 1 , wherein the thickness of the film is 20 to 200 μm.

31 . The element in accordance with claim 1 , wherein the thickness of the film is 20 to 100 μm.

32 . A cooking surface provided with the heating element in accordance with claim 1 .

33 . A heatable metal exhaust gas catalytic converter comprising the alloy in accordance with claim 1 as a substrate film.

34 . A fuel cells cell comprising the element in accordance with claim 1 .

35 . A glass ceramic cooking surface provided with the heating element of claim 1 .

Assignments (2)
CHANGE OF NAME Recorded Feb 20, 2013
From: THYSSENKRUPP VDM GMBH
To: OUTOKUMPU VDM GMBH
Reel/Frame 029838/0865 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 23, 2009
From: HATTENDORF, HEIKE; LINDEMANN, JANINE; RUEFFERT, RAINER
To: THYSSENKRUPP VDM GMBH
Reel/Frame 023026/0440 →