Electrocoagulation apparatus with integrated sludge control chamber and feed controller assembly

1. An electrocoagulation and sludge control apparatus for effluent treatment comprising:

a primary reaction chamber having electrodes mounted therein and a treated effluent output;

a sludge chamber defined below and integrated with said primary reaction chamber and having a sludge output; and

a feed controller assembly intermediate said primary reaction chamber and said sludge chamber and having a length selected for distribution of all effluent feed water across substantially an entire length of said primary reaction chamber, said feed controller assembly including a longitudinal tube and a stationary base pipe, said longitudinal tube having connection means for association with an effluent feed source, at least a first elongated slot extending said length and at least a second elongated slot spaced from said first slot, said tube configured for rotation inside said stationary base pipe, said base pipe having elongated co-located slots formed therealong, whereby turn adjustment of said tube defines a net opening slot area defined by selected overlap of said first and second slots with said co-located slots for net feed area adjustment through said assembly.

2. The apparatus of claim 1 wherein said sludge chamber is conical.

3. The apparatus of claim 2 further comprising a variably buoyant float connected across a pivot with a sludge cone outlet valve mounted at said sludge output of said sludge chamber for selectively actuated sludge transfer from said sludge chamber when solids weight in said sludge chamber overcome buoyancy of said float.

4. The apparatus of claim 3 further comprising a suction line connected with said float for buoyancy adjustment.

5. The apparatus of claim 1 further comprising a flotation chamber above said primary reaction chamber for foam/gas accumulation and removal.

6. An electrocoagulation and sludge control apparatus for effluent treatment comprising:

a primary reaction chamber having electrodes mounted therein and a treated effluent output;

a sludge chamber integrated with said primary reaction chamber and having a sludge output;

a flotation chamber above said primary reaction chamber for foam/gas accumulation and removal; and

a feed controller assembly adjacent to said primary reaction chamber and having a length selected for distribution of all effluent feed water across substantially an entire length of said primary reaction chamber, said feed controller assembly including a longitudinal tube having a tube slot structure maintained in a base pipe having a pipe slot structure, whereby relative turn adjustment of said tube and said base pipe defines a net slot opening area defined by selected overlap of said slot structures for net feed area adjustment through said assembly.

7. The apparatus of claim 6 wherein said longitudinal tube of said feed controller assembly includes connection means for association with an effluent feed source, said tube slot structure including at least a first elongated slot extending said length.

8. The apparatus of claim 7 wherein said tube slot structure includes at least a second elongated slot spaced from said first elongated slot.

9. The apparatus of claim 6 further wherein said sludge chamber is a conical sludge chamber defined below said primary reaction chamber.

10. The apparatus of claim 9 further comprising a weight actuated sludge chamber flush activator.

11. The apparatus of claim 6 further comprising a hood sealably locatable at said flotation chamber.

12. The apparatus of claim 6 further comprising second and third reaction chambers adjacent to and connected for fluid communication with said primary reaction chamber.