Stocking system
The present invention relates generally to a stocking system and its operating method. The stocking system comprises a shelf assembly, a first crane, and a second crane. The shelf assembly stores a plurality of cassettes. The first crane is installed at one side of the shelf assembly and loads/unloads the cassettes to/from the shelf assembly. The second crane is installed at the other side of the shelf assembly and loads/unloads the cassettes to/from the shelf assembly.
1. A stocking system for fabrication of a liquid crystal display device comprising:
a shelf assembly for storing a plurality of cassettes containing a plurality of substrates, the shelf assembly having a first shelf line and a second shelf line parallel and adjacent to the first shelf line, the first shelf line having a first plurality of storage compartments and the second shelf line having a second plurality of storage compartments,
a first crane located at a front side of the first shelf line, the first crane for loading and unloading a cassette to and from the first shelf line, the first crane for loading and unloading the cassette to and from the second shelf line through one storage compartments of the first plurality of storage compartments;
a second crane located at a front side of the second shelf line, the second crane for loading and unloading the cassette to and from the second shelf line, the second crane for loading and unloading the cassette to and from the first shelf line through one storage compartments of the second plurality of storage compartments;
a third shelf line located parallel to the shelf assembly so that the first crane is located between the third shelf line and the shelf assembly;
a fourth shelf line located parallel to the shelf assembly so that the second crane is located between the fourth shelf line and the shelf assembly; and
a control unit configured to:
determine whether the first crane is operable;
determine whether the second crane is operable;
determine a number of the plurality of cassettes to be transported per unit time;
compare the number of the cassettes with a present number; and
operate at least one of the first crane and the second crane, depending on whether the first crane is operable, the second crane is operable, and the result of the comparing,
wherein each of the storage compartments has a plurality of separator walls extending in a vertical direction; and a plurality of support protrusions protruding horizontally from the separator wall and arranged in the vertical direction,
wherein each of the storage compartments of the horizontally adjacent first and second shelf lines is open on its front side and its back side for passing of the first crane or the second crane.
2. The stocking system of claim 1 , wherein the storage compartments are arranged in a horizontal and a vertical direction.
3. The stocking system of claim 1 , wherein each of the first and second cranes comprises:
a main frame for moving along a horizontal direction of the shelf assembly;
a vertical lift attached to the main frame, the vertical lift for moving up and down; and
a crane arm linked with the vertical lift, the crane arm for moving outward horizontally from the vertical lift to the first shelf line and the second shelf line for loading and unloading a cassette to and from the shelf assembly.
4. The stocking system of claim 1 , wherein the third shelf line comprises a plurality of storage compartments arranged in a horizontal and a vertical direction.
5. The stocking system of claim 1 , wherein the fourth shelf line comprises a plurality of storage compartments arranged in horizontal and vertical direction.